Antunes, AJ 9300570, 9300586, 9300582 Troubleshooting, Control Board LEDs, Green LED Blink Codes

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EGG STATION (ES-600 & ES-1200)

TROUBLESHOOTING (continued)

Control Board LEDs

The Control Board has three onboard LEDs (Figure

5)to determine the status of the unit and to assist in troubleshooting.

Green (Diagnostic): The LED should be off in normal operation however, if any of the 5 potential faults are detected by the Control Board, this LED will repeatedly

Green

Yellow

Red

STATUS

GRN

CR4

 

YELL

CR5

 

RED

CR6

 

HEAT

BUZZ

Solid State

Relay

LED

50 AMP 24-280 VAC

1/L12/T1

Crouzet

TUV

 

GN

 

84137220

4/A2-

+3/A1

 

3-32 VDC

blink either 1 through 5 times with a 2 second pause in between (refer to the Green LED Blink Codes section below).

Yellow (Audio): When lit, This LED indicates that the Control Board is supplying approximately 10-15 VDC to the audio signal. The audio signal should sound when this LED is lit.

Red (Heat): When lit, this LED indicates that the Control Board is calling for heat by supplying VDC to terminals 3(+) and 4(-) of the Solid State Relay. When off, it means that the grill platen is up to operating tem- perature and satisfied

Green LED Blink Codes

Figure 5. Control Board

Figure 6. Solid State

LEDs

Relay

NOTE: During heat mode, this Red LED is very dim, so it may be difficult to verify if the Control Board is, or is not, calling for heat. It is recommended that you observe the small round green LED on the Solid State Relay (Figure 6)for mode and diagnostic purposes. When the green LED on the Solid State Relay is on, it means that the Control Board is call- ing for heat. When off, it means that the Control Board is NOT calling for heat. Typically, the VDC at the Solid State Relay will be less than 1.0 VDC when measured, but may vary because of different quality VOMs. Therefore, it is recommended that you DO NOT attempt to measure the VDC at the Solid State Relay for diagnostic purposes.

Control Board

Unit State

Condition

 

 

LED Activity

 

 

 

 

 

 

 

 

The Green LED

The EEPROM memory on the Control

In this state, the unit turns off the control signal to the solid

 

blinks on and off

Board is corrupted.

state relay and disables all front buttons and lights. The unit

 

1 time, pauses for

 

will not heat up. This continues until the defaults are reloaded

 

2 seconds, and

 

into memory. To reload the defaults, turn the unit off, press and

 

repeats

 

hold the Time 2 button, turn the unit back on, and release the

 

 

 

button.

 

 

 

 

 

 

The Green LED

The ambient temperature within the

In this state, the unit turns off the control signal to the solid

 

blinks on and off

control compartment has exceeded 155º

state relay and disables all front buttons and lights. The unit

 

2 times, pauses

F (68º C). Verify that there is proper air

will not heat up. This continues until the ambient temperature

 

for 2 seconds, and

ventilation all around the unit and that it

within the electrical compartment drops below 140º F (60º C)

 

repeats.

is not near a significant heat source.

and the unit is turned off and back on.

 

 

 

 

 

The Green LED

Open or disconnected Thermocouple.

In this state, the unit turns off the control signal to the Solid

 

blinks on and off

 

State Relay and disables all front buttons and lights. The unit

 

3 times, pauses

 

will not heat up. This continues until the Thermocouple is

 

for 2 seconds, and

 

reconnected or replaced, and the unit is turned off and back

 

repeats.

 

on.

 

 

 

 

 

 

The Green LED

The supply voltage to the unit is below

In this state, the unit turns off the control signal to the Solid

 

blinks on and off

160 VAC or above 265 VAC.

State Relay and disables all front buttons and front lights. The

 

4 times, pauses

 

unit will not heat up. This continues until the supply voltage is

 

for 2 seconds, and

 

within the proper limits and the unit is turned off and back on.

 

repeats.

 

 

 

 

 

 

 

 

The Green LED

The 50/60 Hz signal has been lost due

In this state, the unit turns off the control signal to the Solid

 

blinks on and off

to a loose, disconnected, or an open

State Relay and disables all front buttons and lights. The unit

 

4 times, pauses

wire harness/wiring on the AC Isolator

will not heat up. This continues until the 50/60 Hz signal is

 

for 2 seconds, and

Board, or from the AC Isolator Board to

reapplied and the unit is turned off and back on.

 

repeats.

the Control Board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

P/N 1010871 Rev. D 08/05

 

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Contents EGG Station Table of Contents Owner InformationImportant Safety Information Service/Technical AssistanceOwner Information Important Safety Information Specifications Electrical Cord & Plug ConfigurationsElectrical Ratings Model Designation ES-600XX or ES-1200XXSpecifications DimensionsShipping Weight Net Weight Installation Equipment SetupUnpacking Egg Cooking Procedure OperationPreparing Unit Maintenance Bacon TimerDaily Cleaning OperationMaintenance Checking Grill Platen TemperatureChecking Cycle Times Monthly Troubleshooting Problem Possible Cause Corrective ActionTroubleshooting Control Board LEDsGreen LED Blink Codes Wiring Diagram Unless Otherwise SpecifiedReplacement Parts Replacement Parts Part Description QtyLimited Warranty