Middleby Marshall PS840 Series Connection, Gas Conversion, PS840 Propane Conversion

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B. Connection

Figure 2-18. Flexible Gas Hose Installation

Check the oven’s gas supply requirements before making the gas utility connection. Gas supply requirement are listed on the oven’s serial plate and in Table 1-4. Gas Orifice and Pressure Specifications (in Section 1, Description).

Check the serial plate to determine the type of gas (Propane or Natural) to be used with the oven.

Refer to the instructions in the gas hose package (included in the Installation Kit) before connecting the gas line. One gas line connection method is shown in Figure 2-18; however, compliance with the applicable standards and regulations is mandatory.

Inlet, regulated, and pilot gas pressure readings can be taken using a digital tube manometer at the tap location shown in Figure 2-19. Figure 2-19 shows the burner assembly and Figure 2-21 shows the gas valve.

NOTE: The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition.

Certain safety code requirements exist for the installation of gas ovens; refer to the beginning of Section 2 for a list of the installation standards. In addition, because the oven is equipped with cast- ers, the gas line connection shall be made with a connector that complies with the Standard for Connectors for Movable Gas

1/2gas

pipe nipple

1/2gas line

tee with

pressure tap

Quick- disconnect device

3/4-1/2

 

gas pipe

To Gas

reducer

Supply

 

 

Pipe

3/4gas

 

pipe nipple

 

90°

 

Elbow

 

Full-Flow

Gas

Shutoff

Valve

Flexible

Individual gas

connection for

Gas Hose

each oven

 

 

cavity

Appliances, ANSI Z21.69 (in U.S.A.), as well as a quick-discon- nect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (in U.S.A.).

C. Gas Conversion

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas. Use the appropriate Middleby Gas Conversion Kit for the specific oven model.

CAUTION: The terms of the oven’s warranty require all start- ups, conversions and service work to be per- formed by a Middleby Authorized Service Agent.

D. PS840 Propane Conversion

Two items have to be changed, to change the oven to LP:

1.Replace main orifices.

2.Adjust main gas regulator per instructions below.

Disconnect the manifold union closest to the main burner, and remove the manifold assembly (four screws). Slide out the manifold assembly (leaving the ignition and sense wires con- nected). Replace the main orifices.

Replace the main orifices on the manifold assemblies with the LP units, and replace the manifold assembly. Reconnect the union.

E.Adjusting the Maximum Pressure Setting

1.Disconnect pressure feedback connection (if appcable).

2.Connect a suitable pressure gauge to pipe line or to outlet pressure tap of gas control concerned, to mea- sure burner pressure (measuring point must be as near to burner as possible).

Figure 2-19. Gas Burner Assembly

Gas Burner

Manifold Pressure Tap

3.Make sure that the appliance is in operation and the Moduplus® coil is energized with maximum current.

4.If maximum rate pressure needs adjustment, use an 8 mm wrench to turn adjustment screw for maximum pressure setting (clockwise to increase or counter-clockwise to decrease pressure), until the desired maximum outlet pressure is obtained.

5.Disconnect electrical connection of the Moduplus®.

6.Check minimum pressure setting and readjust if neces- sary. (See Adjusting Minimum Pressure Setting for proper adjusting procedure.)

7.Reconnect pressure feedback connection (if appcable).

8.If minimum and maximum pressures are set, wire the Moduplus® in circuit.

9.Close pressure tap screw.

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Contents Owners Operating and Installation Manual Retain this Manual for Future Reference Middleby Marshall Table of Contents Description Oven UsesOven Specifications Triple OveInstallation Parts List for Series PS840 GAS Oven Installation KIT PS840 24″ Oven Installation Required Kits and EquipmentKit PS840 32″ Oven Installation Required Kits and Equipment Kit 15 ″ Legs Casters& Top Casters & TopItem no QTY Description Hard Ware BA G ″-16 × 1 HEX SCREW, SST Item no QTY Description Quad Outrigger Weldment Item no QTY Description Recommendations III. Ventilation SystemRequirements Other ventilation concernsIV. Assembly Top Panel and Base Pad AssemblyRestraint Cable Installation StackingConveyor Installation Do not Overtighten the Conveyor BeltConveyor Belt Reversal Resetting Direction JumperSwitching Photo Detector Reversing the Conveyor BeltConnection VII. GAS SupplyGas Conversion Adjusting the Maximum Pressure SettingConnection PS840 Propane ConversionMaintenance Adjusting the Minimum Pressure SettingCheckout Location and Description of Controls II. Normal Operation STEP-BY-STEP III. Quick Reference Troubleshooting Screen AlertsMaintenance Maintenance DailyII. Maintenance Monthly Top Row Bottom RowIII. Maintenance Every 3 Months Split Belt Disassembly and CleaningIV. Maintenance Every 6 Months Blower BeltKEY Spare Parts PS840 GAS KEY Spare Parts Available separately. See FigureWiring Diagram Page Page

PS840 Series specifications

The Middleby Marshall PS840 Series is a high-performance conveyor oven designed to deliver outstanding cooking results with efficiency and speed. This series is renowned in the foodservice industry for its advanced technology and user-friendly design, making it an ideal choice for restaurants, pizza shops, and other commercial kitchens that require consistent high-quality food production.

One of the standout features of the PS840 Series is its innovative design that utilizes a patented Cookstar Technology. This technology promotes even cooking by ensuring that hot air circulates consistently throughout the oven chamber. The result is perfectly baked pizzas, evenly cooked dishes, and enhanced flavor, making it a favorite among chefs and kitchen staff alike.

The PS840 offers a variable-speed conveyor system that allows users to adjust cooking times according to the specific requirements of different food items. This flexibility enables operators to achieve precise results, whether they are baking thin-crust pizzas or roasting vegetables. Additionally, the oven reaches optimal cooking temperatures quickly, minimizing wait times during peak service hours.

Energy efficiency is another key characteristic of the Middleby Marshall PS840 Series. Built with high-quality insulation and advanced heating elements, this series is designed to significantly reduce energy consumption while maintaining performance. This not only lowers operational costs but also supports sustainable practices in the foodservice industry.

The PS840 Series includes a user-friendly digital control panel that makes it easy for operators to set cooking times and temperatures, monitor performance, and switch between cooking modes. This intuitive interface reduces the learning curve for new staff and enhances overall productivity in busy kitchens.

Another notable feature of the PS840 Series is its durability. Constructed with robust materials, this oven is designed to withstand the wear and tear of a commercial kitchen environment. Its easy-to-clean surfaces and removable conveyor belt further enhance its maintenance convenience, allowing kitchens to maintain high hygiene standards with ease.

In summary, the Middleby Marshall PS840 Series stands out in the market for its exceptional cooking performance, energy efficiency, user-friendly controls, and robust design. These features make it a versatile and reliable choice for any establishment looking to enhance their food production capabilities while delivering quality dishes consistently. Whether utilized for baking, roasting, or reheating, the PS840 Series excels in meeting the demands of the modern foodservice industry.