Bunn ULTRA-2 manual SERVICEcont, Auger Motors, Motor Coil Resistance

Page 23

SERVICE(cont.)

AUGER MOTORS

ULTRA-2 shown

FIG. 1 AUGER MOTORS

P1341

 

Location

The auger motors are located at the upper rear of the dispenser chassis inside the auger motor covers.

Test Procedures

1.Remove the hopper from the same side as the motor to be tested.

2.Turn “ON” the appropriate auger switch.

3.Nudge the auger to start it turning.

If the auger doesn’t turn, replace the motor.

If auger starts to turn, replace the start capacitor.

WARNING: The compressor start capacitor must be properly discharged before removing. This is most commonly done on low voltage capacitors by shorting across the terminals with a screwdriver.

Removal and Replacement

1.Remove the two #8 locking screws securing the auger motor cover to the cooling drum mount assembly.

2.Remove the cover and set aside for reassembly.

3.Remove the #8 locking screw on the lower right side of the auger motor mounting bracket securing the auger motor run capacitor. Set capacitor aside with wires at- tached.

4.Disconnect the auger motor terminal from the terminal on the main wiring harness.

5.Remove the three remaining #8 locking screws secur- ing the auger motor mounting bracket to cooling drum mounting bracket.

6.Remove motor with mounting bracket, drip tray, split pin and torsion spring bearing as an assembly.

NOTE: When removing or installing the motor be sure the split pin in the motor shaft is turned to a position that will clear the torque sensor circuit board.

7.Install new motor with mounting bracket, drip tray, split pin and torsion spring bearing using three #8 locking screws onto the cooling drum bracket.

8.Install the auger motor capacitor on the lower right side of the auger mounting bracket, using the remaining #8 locking screw.

9.Connect the auger motor terminal to the terminal on the main wiring harness.

10.Refer to Fig. 2 when reconnecting the wires.

ULTRA-2 LEFT AUGER MOTOR

J1-1 BRN/WHI to Left Auger Motor Capacitor

J1-2 BRN/BLK to J5-3 of Control Board

J1-3 WHI to Main Harness

ULTRA-2 RIGHT AUGER MOTOR

J1-1 WHI/RED to Right Auger Motor Capacitor

J1-2 RED/BLK to J5-1 of Control Board

J1-3 WHI to Main Harness

J1-1

Boost Coil

ULTRA-1 AUGER MOTOR

J1-1 BRN/WHI to Auger Motor Capacitor

J1-2

Run Coil

J1-2 BRN/BLK to J10-9 of Control Board

J1-3

Common

J1-3 WHI to Main Harness

 

 

FIG. 2 AUGER MOTOR TERMINALS

MOTOR COIL RESISTANCE

J1-3 to:

J1-1 = 58 ohms

J1-2 = 58 ohms

WHITE

BLACK

RED

23

41084 102709

 

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Contents Phone 217 529-6601 FAX 217 ULTRA-1 ULTRA-2BUNN-O-MATIC Commercial Product Warranty User Notices ContentsIntroduction Temp & Torque Screen Operating Controls ULTRA-1 Operating Controls ULTRA-2 Switch upper left corner of the control padSurface Other and disconnect from Be taken when handling HopperFrom the rear of the drum Under spring tension. Spread One side of the handle first, thenAssemble the drip tray Drums and press the sealsFirmly into place as shown Auger noseMaterials required Sanitizing ProcedureNormal Operation Preventive MaintenanceDescription Required Regular MaintenanceKit Contents InstructionsRequired Regular Maintenance Board TroubleshootingNo Power Done Adjust Clean Troubleshooting Chills but Won’t freezeSet into DAY mode Set into ICE mode Is display showingTroubleshooting No cooling At all Brix ratio Too much Troubleshooting Freezes, but not Thick enoughAdjust thickness Screen higher Auger won’t turn Troubleshooting NoiseAuger jumping Check fan Drum alignment Check auger shaft bushingsTorque Sensor Shorted Torque Sensor Open TroubleshootingTorque Sensor Error Torque Sensor ErrorTemperature Sensor Open Troubleshooting Temperature Sensor ErrorTemperature Sensor Shorted Monthly reminder Troubleshooting Clean Filter MessagesFilter Needs Cleaning Freezing is DisabledComponent Access Panels ServiceMotor Coil Resistance SERVICEcontAuger Motors Auger Motor Capacitors Auger Motor CapacitorAuger Shaft Assembly Auger Shaft AssemblyRemove and clean condenser air filter, Fig Service Auger Shaft ASSEMBLYcontLocation Test ProceduresRemove the wires from the circuit breaker Circuit Breaker120V Compressors 230V Compressors Compressor Start Relay Terminals Service Compressor Assy Compressor Embraco ULTRA-2Model T-2168 Service Compressor Embraco ULTRA-2Model T-2155 Secure compressor to the dispenser chassis using four Capacitor Ratings Compressor SpecificationCSR Motor Wiring Diagram Compressor ModelCompressor Wiring Diagram Important SafeguardsDisconnect all electrical power to the Bunn ULTRA-2 HP Testing Compressor Windings/Insulation with a Meg- gerRun Capacitior External Thermal ProtectorPotential Start Relay Mounting Position Start CapacitorCompressor Thermal Compressor Appliances ULTRA-1Relay Terminals Service Service Compressor Danfoss ULTRA-1B Compressor Capacitor Terminals Service Relay or Contactor on Early Models TIC board Control BoardCooling Drum Shipping Support Cooling Drum AlignmentFAN ULTRA-2 Front of the condenser Test ProceduresUse cable ties to secure wires away from fan blades FAN FAN ULTRA-1Alternate Test HOT GAS Temperature SensorLamp Cord Assy Lamp Cord WiresLamp Cord Connector Lamp Cord ConnectorLamp HOLDER/SOCKET Assembly Lamp HOLDER/SOCKET AssemblyDisconnect the black and red leads from the LEDs Service LED LampsULTRA-2 ULTRA-1 Lamp RelayRibbon Cable Membrane Switch ULTRA-2Refer to and connect the ribbon cable to the Control Board Membrane Switch ULTRA-1WHI from Main Harness SolenoidsTemperature Sensor Temperature SensorDo not Turn on Augers Torque Sensor Circuit BoardLoad TransformerCoolant Schematic ULTRA-1 Coolant Schematic ULTRA-2 TH1 & MOV4 Controls Auger ULTRA-1 TriacsTH6 & MOV6 Controls Right Auger Liquid AUTO-FILL Board ULTRA-2 TriacsInput and Output Chart ULTRA-1 Schematic Wiring Diagram ULTRA-1 Input and Output Chart ULTRA-2 Schematic Wiring Diagram ULTRA-2 AF 41084
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ULTRA-2 specifications

The Bunn ULTRA-2 is an exceptional frozen beverage dispenser that caters to both commercial and home use, making it a popular choice in various establishments such as cafes, restaurants, and convenience stores. Renowned for its reliability and efficiency, the ULTRA-2 serves a wide range of frozen beverages, including slushes, smoothies, and frozen cocktails, providing an irresistible treat for customers.

One of the standout features of the Bunn ULTRA-2 is its high-capacity design. With a dual hopper system, this machine allows operators to serve two different flavors simultaneously. Each hopper can hold up to 3.2 gallons of product, allowing for continuous service without the need for frequent refills. This is particularly advantageous during peak hours when demand is high.

The ULTRA-2 is equipped with Bunn's advanced refrigeration technology, which ensures rapid freezing and consistent product quality. The machine uses a patented freezing mechanism that maintains optimal product texture and temperature, resulting in a smooth, uniform consistency that keeps customers coming back for more. Additionally, the ULTRA-2's adjustable temperature control allows operators to customize the consistency of the beverages to their liking.

User-friendliness is another hallmark of the Bunn ULTRA-2. The machine features intuitive controls that simplify operation, making it easy for staff to learn and use efficiently. A built-in safety feature prevents the machine from operating when the hoppers are too low, minimizing waste and ensuring product quality.

Durability and ease of maintenance are also prominent characteristics of the ULTRA-2. Constructed from high-quality stainless steel, the machine offers enhanced longevity and is resistant to rust and corrosion. The removable hoppers and door assemblies facilitate quick cleaning and maintenance, allowing businesses to keep the machine in top working condition with minimal effort.

In summary, the Bunn ULTRA-2 stands out in the crowded market of frozen beverage dispensers through its dual hopper functionality, advanced refrigeration technology, user-friendly design, and robust construction. Whether for a busy café or a family gathering, the ULTRA-2 provides a reliable solution for delivering delicious frozen beverages that satisfy a variety of tastes and preferences.
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