Hoshizaki KM-630MWF Removal and Replacement of Components, Service for Refrigerant Lines

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V.REMOVAL AND REPLACEMENT OF COMPONENTS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after the equipment is serviced.

IMPORTANT

1.The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the

system when replacing or servicing parts.

2.Always install a new filter drier every time the sealed refrigeration system is opened.

3.Do not leave the system open for longer than 5 minutes when replacing or servicing parts.

1.SERVICE FOR REFRIGERANT LINES

[a] REFRIGERANT RECOVERY

The icemaker unit is provided with two Refrigerant Access Valvesone on the low-side and one on the high-side line. Using proper refrigerant practices recover the refrigerant from the Access Valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

[b]EVACUATION AND RECHARGE [R-404A]

1)Attach Charging Hoses, a Service Manifold and a Vacuum Pump to the system. Be sure to connect charging hoses to both High and Low-side Access Valves.

IMPORTANT

The vacuum level and Vacuum Pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the Vacuum Pump. Never allow the oil in the Vacuum Pump to flow backward.

3)Allow the Vacuum Pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close the Low-side Valve and High-side Valve on the Service Manifold.

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Contents KM-630MAF KM-630MWF KM-630MRF Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-630MAFKM-630MWF KM-630MRF Condenser Unit URC-6F Model URC-6F II. General Information Construction KM-630MWF KM-630MRF Features of Control Products E Controller Board Controller BoardSOLID-STATE Control Controller BoardPage Beep every 3 sec. = High Evaporator Temperature 127 F Minute Fill CycleHarvest Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle Important Water Valve opening is limited to 6 minutes2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments OFF KM-630MRFSetting Time Setting Frequency Checking the Controller Board Page III. Technical Information KM-630MWF KM-630MRF Wiring Diagrams KM-630MAF and KM-630MWFU1GMA0179608 Timing Chart From Defrost Cycle To Defrost CycleTo Freeze Cycle From Freeze Cycle Performance Data KM-630MWF KM-630MRF IV. Service Diagnosis No ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP LOW ICE ProductionAbnormal ICE OthersRemoval and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Important Page Removal and Replacement of Drier Removal and Replacement of Expansion ValveRemoval and Replacement of HOT GAS Valve and Line Valve Page Removal and Replacement of Evaporator Important Page Adjustment of Water Regulating Valve WATER-COOLED Model only Page Removal and Replacement of Thermistor Caution Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Maintenance and Cleaning Instructions Preparing the Icemaker for Long StoragePage Cleaning Cleaning Procedure Page Sanitizing Procedure Following Cleaning Procedure Maintenance

KM-630MRF, KM-630MWF, KM-630MAF specifications

The Hoshizaki KM-630MWF, KM-630MAF, and KM-630MRF are advanced commercial ice machines designed to meet the needs of various businesses, including restaurants, bars, and cafes. Renowned for their efficiency, durability, and performance, these models showcase Hoshizaki's dedication to innovation in the foodservice industry.

One of the primary features of the Hoshizaki KM-630 series is the production of crescent-shaped ice. This type of ice is not only aesthetically pleasing but also known for its slow melting properties, making it ideal for keeping beverages cold without diluting them quickly. With a production capacity of up to 617 pounds of ice per day, these machines are built to handle high-demand scenarios efficiently.

The KM-630MWF model is equipped with a water-cooled condenser, making it suitable for environments where air-cooled units might face challenges due to high ambient temperatures. In contrast, the KM-630MAF features an air-cooled condenser which is advantageous for businesses looking to reduce water usage. The KM-630MRF variant utilizes a remote-cooled option, offering flexibility in installation and reducing heat and noise in the kitchen areas.

All three models are built with superior quality stainless steel, ensuring durability and resistance to rust and corrosion. They are designed to be easy to clean, featuring a smooth surface that minimizes dirt and bacteria buildup. Furthermore, Hoshizaki incorporates their advanced EverCheck alert system, providing operators with real-time performance notifications and ensuring reliable operation.

Energy efficiency is a crucial characteristic of the KM-630 series. These machines are designed to comply with industry standards, significantly reducing energy consumption and operating costs. Their highly efficient refrigeration system not only enhances ice production but also extends the lifespan of the machine.

In terms of ease of use, Hoshizaki has designed the KM-630 series to feature a user-friendly control panel. This panel allows for straightforward monitoring and modification of operations, ensuring operators can manage the machine effectively.

Overall, the Hoshizaki KM-630MWF, KM-630MAF, and KM-630MRF ice machines represent a blend of advanced technology, energy efficiency, and robust construction, making them an ideal choice for businesses that demand high-quality ice production. With their innovative features, these machines are poised to elevate the service capabilities of any establishment.