Hoshizaki KM-1601SWH/3, KM-1601SAH/3, KM-1601SRH/3 service manual 100 1468 1465 1231 Crescent Cube

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10.KM-1601SRH3 with URC-22F (remote air-cooled) (auxiliary codes: S-2 and later) This data applies to units with an 11 l/min water valve. The 11 l/min water valve is either part number 4A1176-04 or 4A5251-04 and has the part number stamped on the side of the valve facing the front of the unit.

AC SUPPLY VOLTAGE

208-230/60/3

 

 

 

 

 

AMPERAGE

7.9 A ( 5 Min. Freeze AT 104°F / WT 80°F)

 

MINIMUM CIRCUIT AMPACITY

20 A

 

 

 

 

 

MAXIMUM FUSE SIZE

20 A

 

 

 

 

 

APPROXIMATE ICE PRODUCTION

Ambient

WATER TEMP. (°F)

 

PER 24 HR.

Temp.(°F)

50

 

70

 

90

lbs./day ( kg/day )

70

*1530 (694)

 

1521 (690)

 

1414 (641)

Reference without *marks

80

1523 (691)

 

1508 (684)

 

1349 (612)

 

90

1521 (690)

 

*1498 (679)

 

1359 (616)

SHAPE OF ICE

100

1468 (666)

 

1465 (665)

 

1231 (558)

Crescent Cube

 

 

 

 

 

ICE PRODUCTION PER CYCLE

32.1 lbs. (14.6 kg) 1440 pcs.

 

 

 

APPROXIMATE STORAGE CAPACITY

N/A

 

 

 

 

 

ELECTRIC & WATER CONSUMPTION

90/70°F

 

 

70/50°F

 

ELECTRIC W (kWH/100 lbs.)

2780(4.46)

 

 

2490(3.90)

 

 

WATER gal./24HR (gal./100 lbs.)

348(23.2)

 

 

704(46.0)

 

 

CEC/CEE TIER LEVEL

2

 

 

 

 

 

ENERGY STAR

YES

 

 

 

 

 

EXTERIOR DIMENSIONS (WxDxH)

48" x 27 3/8" x 27 3/8" (1219 x 695 x 695 mm)

 

EXTERIOR FINISH

Stainless Steel, Galvanized Steel (Rear)

 

WEIGHT

Net 275 lbs. (125 kg), Shipping

350 lbs. (159 kg)

CONNECTIONS - ELECTRIC

Permanent - Connection

 

 

 

- WATER SUPPLY

Inlet

1/2" FPT

 

 

 

- DRAIN

Outlet

3/4" FPT

 

 

 

- CONDENSATE DRAIN

 

3/8" OD Tube

 

 

 

CUBE CONTROL SYSTEM

Float Switch

 

 

 

 

 

HARVESTING CONTROL SYSTEM

Hot Gas and Water, Thermistor and Timer

 

ICE MAKING WATER CONTROL

Timer Controlled. Overflow Pipe

 

 

 

COOLING WATER CONTROL

N/A

 

 

 

 

 

BIN CONTROL SYSTEM

Thermostat

 

 

 

 

 

COMPRESSOR

Hermetic, Model CS18K6E-TF5

 

 

 

CONDENSER

Air-Cooled Remote, Condenser Unit URC-22F

 

EVAPORATOR

Vertical type, Stainless Steel and Copper

 

REFRIGERANT CONTROL

Thermostatic Expansion Valve

 

 

 

 

Condensing Pressure Regulator on URC-22F

 

REFRIGERANT CHARGE

R404A, 22 lb. 14.8 oz. (10400g)

 

 

 

 

(Icemaker 15 lb. 3.4 oz. Cond. Unit 7 lb. 11.5 oz.)

 

DESIGN PRESSURE

High 467PSIG, Low 230PSIG

 

 

 

P.C. BOARD CIRCUIT PROTECTION

High Voltage Cut-out ( Internal )

 

 

 

COMPRESSOR PROTECTION

Auto-reset Overload Protector ( Internal )

 

REFRIGERANT CIRCUIT PROTECTION

Auto-reset High Pressure Control Switch

 

LOW WATER PROTECTION

Float Switch

 

 

 

 

 

ACCESSORIES -SUPPLIED

N/A

 

 

 

 

 

-REQUIRED

Ice Dispenser or Ice Storage Bin, Remote Condenser Unit

OPERATING CONDITIONS

VOLTAGE RANGE

 

 

187 - 253 V

 

AMBIENT TEMP.

 

 

45 -100° F

 

WATER SUPPLY TEMP.

 

 

45 - 90° F

 

WATER SUPPLY PRESSURE

 

10 - 113 PSIG

Note: We reserve the right to make changes in specifications and

design without prior

notice.

 

 

 

 

 

 

15

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Contents Superior Degree Reliability Number Issued Revised Hoshizaki AMERICA, INC Contents Page Unit Important Safety InformationSerious injury Indicates important information about the use and careKM-1601SAH air-cooled Specifications IcemakerKM-1601SAH3 air-cooled Water Cooled Condenser KM-1601SWH water-cooledKM-1601SWH3 water-cooled 12.8 a 5 Min. Freeze AT 104F / WT 80F 100 1512 1482 1317 Crescent Cube 100 1475 1462 1261 Crescent Cube 100 1510 1426 1184 Crescent Cube 100 1520 1482 1273 Crescent Cube 100 1468 1465 1231 Crescent Cube URC-21F Condenser UnitURC-22F KM-1601SAH/3 air-cooled II. General Information ConstructionWRV KM-1601SWH/3 water-cooledKM-1601SRH/3 remote air-cooled Sequence Cycles and Shutdown Sequence of OperationPump-Out Cycle S4 Dip Switch Setting Pump-Out 1st Pump-Out FrequencyKM-1601SWH/3 and KM-1601SRH/3 E Control Board Harvest Cycle Sequence Flow Chart Cycle Steps Minute Fill Harvest Cycle KM-1601SWH/3 and KM-1601SRH/3 EControl Board Control Board Control Board LayoutPart Number 2A1410-01 factory 2A1410-02 service Energized Time LEDs are On Components Min Max Avg LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Every 3 sec Sequence StepSetting Pump-Out Cycle Comp, FMR, WV Seconds Pump-out timer Controls and Adjustments S4 Dip SwitchS5 Dip Switch Do Not Adjust S5 Dip Switch No Model Time seconds Inlet S4 Dip Switch Setting Time SecondsPump-Out Frequency Control S4 dip switch 5 S4 Dip Switch Setting Time Minutes Freeze Timer S4 dip switch 9Control Switch Tank III. Technical Information1601SWH/3 water-cooled Float Switch Vapor Service Valve High-Pressure Switch Wiring DiagramsKM-1601SAH3 air-cooled KM-1601SWH water-cooled, KM-1601SRH remote air-cooled Pressure-High* Switch ModelKM-1601SWH3 water-cooled, KM-1601SRH3 remote air-cooled Performance Data 2610 14561345 23702410 14921523 23002390 15551565 22702640 15831472 2440785 15641505 27002710 15311490 25601583 2960 15851511 25802780 15301498 2490Diagnostic Procedure IV. Service DiagnosisPage Frequency Diagnosis Control Correct LED Model Board Lighting Sequence Control Board CheckBin Control Check Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Thermistor Check Adjustment of Water Regulating Valve water-cooled modelDiagnostic Charts No Ice ProductionNo Ice Production Possible Cause Operating erratically Freeze Up Freeze Up Possible Cause Harvest CycleFreeze Cycle Long Freeze Cycle Low Ice ProductionFreeze Up Possible Cause Low Ice Production Possible Cause Long Harvest CycleLow Ice Production Possible Cause Replacement of Components Service for Refrigerant LinesRefrigerant Recovery Evacuation and Recharge R-404A BrazingPage Component Important Notes for Component ReplacementCleaning and Sanitizing Instructions VI. Cleaning and MaintenanceCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Preparing the Icemaker for Long Storage MaintenanceDrain the water tank

KM-1601SWH/3, KM-1601SRH/3, KM-1601SAH/3 specifications

Hoshizaki has long been a trusted name in the world of commercial refrigeration and ice-making equipment. Among its offerings, the KM-1601SAH/3, KM-1601SRH/3, and KM-1601SWH/3 models stand out for their innovative features and robust design. These machines are integral for businesses that require reliable and efficient ice production, such as restaurants, hotels, and convenience stores.

At the core of these models is Hoshizaki's renowned Crescent Cube Technology, which produces clear, crescent-shaped ice that is ideal for both beverage service and food presentation. The unique shape of the ice ensures reduced melting rates, helping to maintain beverage temperature for longer periods while minimizing dilution. Additionally, the crescent ice is less prone to clumping, making it easier to dispense and ideal for high-volume use.

One of the key features of the KM-1601 series is its exceptional ice production capacity. Each model can produce up to 1,600 pounds of ice in a 24-hour cycle, making them suitable for heavy-demand environments. The machines are constructed with a durable stainless steel exterior, providing not only a sleek look but also enhanced resistance to corrosion and easy maintenance.

The KM-1601SAH/3 is designed with a built-in ice storage bin, allowing for seamless integration into various setups. Its state-of-the-art refrigeration system ensures optimal energy efficiency, which is crucial for businesses looking to manage operational costs. The KM-1601SRH/3 includes a self-contained design, simplifying installation and reducing the need for external ice storage solutions.

For users concerned with hygiene, these models boast advanced sanitation features. Hoshizaki's Antimicrobial Agent is incorporated into key components to inhibit the growth of bacteria and slime, ensuring cleaner ice production. The machines also feature easy-to-access panels for quick cleaning and maintenance, reducing downtime.

Another significant characteristic is their user-friendly controls, which simplify operation and monitoring of ice production. The built-in monitoring system alerts users to any potential issues, allowing for proactive maintenance and minimal disruption to service.

The KM-1601SWH/3 model further enhances the lineup with its energy-efficient design, lightweight construction, and compact footprint, making it perfect for establishments with limited space. Collectively, these models reflect Hoshizaki's commitment to innovation, efficiency, and reliability in ice-making technology, making them a top choice for businesses that require substantial ice production without compromising on quality or safety. Whether you need a powerful ice machine for a bar, restaurant, or convenience store, Hoshizaki’s KM-1601 series delivers performance that you can depend on.