Jackson TEMPSTAR GPX Service Procedures, Preparation, Tools Required, Time Required, Steps

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SECTION 5: SERVICE PROCEDURES

RINSE SOLENOID VALVE REPAIR PARTS KIT

These dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse. These valves are designed to specific tolerances and design aspects that must be met in order to function properly.

Ecolab offers repair kits for replacing some of the wear items associated with solenoid valves which will allow you to save money in that replacement of these parts can take place without removing the solenoid valve from the plumbing assembly.

The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps within this document require the use of tools. Only authorized personnel should ever perform any mainte- nance procedure on the dishmachine!

PREPARATION

1.Power must be secured to the unit at the service breaker. Tag or lock out the service breaker to prevent acci- dental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

TOOLS REQUIRED

The following tools will be needed to perform this maintenance evolution:

1.Small flathead screwdriver

2.Medium flathead screwdriver

2.Needle nose pliers

3.5/16” nutdriver

4.Channel locks

5.12” pipe wrench

TIME REQUIRED

It is estimated that it will take (1) person twenty min- utes to perform this task, not including all of the items indicat- ed in the section entitled “PREPARATION”.

STEPS

1.Remove the top screw with the 5/16” nutdriver. Remove the screw and the data plate and set to the side.

Removing the top screw

2.With the top screw and data plate removed, grasp the sole- noid coil and gently pull up. The coil should slide up, allowing you to remove it from the valve bonnet. If you are wanting to replace the coil, continue on with Step 3. If you are wanting to replace some of the internal components of the valve, pro- ceed to step 12.

IMPORTANT NOTES

Removing the coil

1.Read these instructions thoroughly before attempting this maintenance evolution. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.The procedures demonstrated in this manual are shown being performed on an AJ-44CE rack conveyor dish- machine. The actual maintenance steps, however, apply to any Parker style solenoid valve found on a Jackson dishma- chine.

3.NOTE: Replacing the solenoid coil requires working with the wiring of your machine. It is important that all wiring main- tenance be performed by qualified personnel. Always verify the wiring steps presented in this instruction with the schemat- ic that shipped with the unit. A current schematic can also be found in the unit’s installation manual. Before beginning any step that involves working with wiring, ensure that the steps located in the section entitled “Preparation” have been per- formed. Power must be secured to the machine at the service breaker. Failure to do so could result in severe injury to main- tenance personnel.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32

Issued: 07-24-2006 Revised: N/A

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Contents August 6 7610-002-57-32 Revision D Technical ManualPage Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Tempstar HH GPXTable of Contents Section Specification Information Specification Information Selection B Operating Cycle Seconds Selection aSelection C Selection DDimensions for Tempstar GPX Specification InformationALL Dimensions are +/- 1/2 DUE to Adjustable Feet Dimensions for Tempstar HH GPXTable Dimensions Section INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsINSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions GAS Booster Heater Connections DishmachineOperation Instructions INSTALLATION/OPERATION Instructions Section Preventative Maintenance Preventative Maintenance Section Troubleshooting Common Problems TroubleshootingProblem Rinse water not reaching required temperature Section Service Procedures Preparation Service ProceduresTools Required Time RequiredRemove the wire nuts from the wires and separate them Removing the valve bonnet Special Parts After Maintenance ActionsPreparation Steps Vacuum Breaker Repair Parts KITRemoving the plunger Section Parts Section Parts Section Tempstar GPX Control BOX AssemblyQTY Description Tempstar HH GPX Control BOX Assembly Bracket, Electrical Box Mounting Item QTY Description Tempstar GPX Hood AssemblyTempstar HH GPX Hood Assembly Frame Assemblies TUB Assembly Model Volts Phase Wash Motor Assembly Cantilever ARM/DOOR Assemblies Tempstar GPX Cantilever Arm Cantilever ARM/DOOR Assemblies Tempstar HH GPX Screw, 1/4-20 x 1 1/2 Long Hex Head Inlet Plumbing Assemblies Rinse Header Plumbing Assembly Recirculating Plumbing Assembly Rinse Solenoid Valve & Vacuum Breaker Repair Parts Kits 1911 Wash & Rinse ARM/MANIFOLD Assemblies Tempstar GPXExploded View Wash & Rinse ARM/MANIFOLD Assemblies Tempstar HH GPX Positioning Bracket, Manifold Tube Parts Section Coil AssemblyExhaust FAN Control OPTION/SAFETY Door Interlock SDI Option False panel positioned in unit Tempstar GPX False Panel InstallationTempstar HH GPX False Panel Installation To Cold Water Supply Drain Quench AssemblySection Electrical Schematics Tempstar GPX 115 Volt 50/60 Hertz Single Phase Electrical SchematicsTempstar GPX 208-230 Volt 50/60 Hertz Single Phase Tempstar HH GPX 115 Volt 50/60 Hertz Single Phase Tempstar HH GPX 208-230 Volt 50/60 Hertz Single Phase Exhaust FAN Control OPTION/SAFETY Door Interlock SDI Option

TEMPSTAR HH GPX, TEMPSTAR GPX specifications

The Jackson TEMPSTAR GPX and TEMPSTAR HH GPX are two remarkable models in the world of personal watercraft, combining cutting-edge technology with unmatched performance and versatility. Designed to cater to a wide range of riders, these models are engineered for both adventure and leisure on the water.

One of the standout features of the TEMPSTAR GPX is its powerful engine, which delivers impressive acceleration and top speed. The PWC is equipped with a high-performance engine that not only maximizes horsepower but also optimizes fuel efficiency. This balance ensures that riders can enjoy prolonged adventures without the constant need to refuel.

The TEMPSTAR HH GPX, on the other hand, offers enhanced stability and control, making it an excellent choice for beginners and experienced riders alike. This model boasts an extended hull design that improves tracking and maneuverability, allowing for smooth navigation even in choppy water conditions. The innovative hull design also contributes to a more comfortable ride, reducing the impact of waves and enhancing overall stability.

One of the key technologies featured in both models is the advanced onboard digital display. This feature provides riders with real-time data on speed, fuel consumption, and engine performance. Additionally, the intuitive interface allows for easy navigation through menu options, offering a seamless user experience. For those who love to personalize their rides, these models come with customizable settings, allowing riders to adjust various features to suit their preferences.

Safety is a paramount consideration in the design of the TEMPSTAR GPX and TEMPSTAR HH GPX. Both models are equipped with an array of safety features, including a reliable engine shut-off system and a reinforced safety grab handle. Furthermore, the boats comply with rigorous safety standards to ensure peace of mind for riders and passengers.

In terms of comfort, both models come with ample storage space, allowing riders to stow away essentials for a day on the water. Ergonomically designed seating ensures that passengers can relax for hours, while the strategically placed footwells provide additional comfort during long rides.

Overall, the Jackson TEMPSTAR GPX and TEMPSTAR HH GPX embody a perfect blend of power, technology, safety, and comfort. Whether you're looking for thrilling speed on the open water or a leisurely cruise with friends and family, these models offer a reliable and enjoyable riding experience for enthusiasts of all skill levels.