Greenheck Fan APEX-200 Drain Pan Traps, Variable Frequency Drive for Fans E7 Series by Yaskawa

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Installation

Drain Pan Traps

Drain lines and traps should be run full size or larger from the drain pan connection (drain pan connection is 1.25-inch diameter female thread). Drain pans should have drain lines and traps to permit the condensate from the coils to drain freely. On all units with drain pans, the trap depth and the distance between the trap outlet and the drain pan outlet should be twice the static pressure in the drain pan section under normal operation to assure the trap remains sealed.

Electric Heater Application/Operation

6 in. min.

6 in. min.

FIGURE 11: Drain pan trap dimensions.

Factory installed electric post-heaters can be provided to warm the air leaving the energy recovery wheel to a user specified discharge temperature. Electric heaters are available in 208, 230, or 460 VAC (refer to heater nameplate for voltage).

Post-heaters are standard as 4-stage, step control. Step control heaters are designed with multiple stages made up of equal increments of heating capability. For example, an 80 kW heater with four stages will be composed of four 20-kW stages. Post-heaters come standard with a discharge temperature sensor (with

field adjustable set point). The four stages will come on one at a time until the discharge temperature set point is satisfied). Post-heaters are not single point wired (see Electrical Connections).

Post-heaters supplied with Greenheck temperature control package are 3-stage with binary control that provides 7 steps of heating. For example, a 35 kW heater with three stages will be composed of 5, 10, and 20 kW stages. The stages essentially ‘mix and match’ to provide heat output from 5 kW to 35 kW, in 5 kW increments.

Variable Frequency Drive for Fans (E7 Series by Yaskawa)

(see page 13 for VFD on energy recovery wheel)

Factory installed VFDs for the fans are programmed at the factory per the settings shown in TABLE 1 below (see FIGURE 12 for key pad). VFDs are shipped with a jumper between A1 to +V to allow the unit to turn on at full speed until the appropriate control signal can be applied. Remove the jumper when wiring the appropriate

.0-10 Vdc control signal. See FIGURE 13. Refer to the instruction manual that ships with the unit when making adjustments. A copy of the manual can be found online at www.drives.com. For technical support, contact Yaskawa direct at 1-800-927-5292.

 

Parameters

Setting

Comment

 

 

 

 

A1-01

Access Level

2

Advanced Level

 

 

 

 

A1-04

Password

0

Leave as default

 

 

 

 

b1-01

(Frequency) Ref Source

1

Terminal - Analog Input A1

 

 

 

 

b1-02

Run (Command) Source

1

Contact Closure on S1

 

 

 

 

C1-01

Accl Time 1

30

Seconds

 

 

 

 

C1-02

Decel Time 2

30

Seconds

 

 

 

 

d2-01

Ref Upper Limit

100%

% of E1-04

 

 

 

 

d2-02

Ref Lower Limit

50%

% of E1-04

 

 

 

 

E1-04

Max Frequency

60 Hz

Ref for d2-01, d2-02, H3-03

 

 

 

 

E2-01

Motor Rated FLA

? A

Nameplate amps

 

 

 

 

H3-02

Terminal A1 Gain

100%

10V = 60 Hz, 100% of E1-04

 

 

 

 

H3-03

Terminal A1 Bias

50%

0V = 30 Hz, 50% of E1-04

 

 

 

 

L8-10

Cooling Fan Operation

0

Fan only during RUN

 

 

 

 

O2-03

User Defaults

1

Saves setting as user defaults

 

 

 

 

 

 

 

Set defaults by A1-03 = 1110

 

 

 

 

A1-01

Access Level

0

Operation Only

 

 

 

 

TABLE 1: Factory settings for VFD used on fans

9

FIGURE 12: VFD key pad & LCD

FIGURE 13: Control signal to VFD

®

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Contents INSTALLATION, OPERATION, & Maintenance Manual Storage Table of ContentsInstallation Basic Unit OperationLifting Unit Weights dry weights Recommended Roof OpeningsRoof Curb Mounting Rail Mounting WeatherhoodsDampers Typical Control Center Components Electrical ConnectionsDimensional Data / Access Door Descriptions Service Clearances / Access LocationsCoil Application Recommendations Water CoilsDirect Expansion DX Coils See page 13 for VFD on energy recovery wheel Drain Pan TrapsVariable Frequency Drive for Fans E7 Series by Yaskawa Testing refer to Figure TestingFrost Control Application/Operation Modulating the Wheel Optional Accessories Remote Control Panel Unit Start-Up Pre-Start Check ListSpecial Tools Required Supply Fan Plenum Type Exhaust Fans Forward Curved TypeFan Performance Modifications Fan Belt Drives Belt Drive InstallationDirection of Fan Wheel Rotation Fan RPMVibration Energy Recovery WheelRoutine Maintenance LubricationFan Belts Motors Wheel & FastenersBearings External Filter Maintenance Internal Filter MaintenanceDoor Seal Maintenance Winterizing Coils Coil MaintenanceAccessing Energy Recovery Wheel Cleaning Energy Recovery Wheel Segments Model Apex Parts ListBasic Unit Sequence of OperationSummer Operation Winter OperationTest and Balance Report Troubleshooting AirflowSymptom Possible Cause Corrective Action TroubleshootingGreenheck

APEX-200 specifications

The Greenheck Fan APEX-200 is a cutting-edge ventilation solution designed to meet the demands of modern commercial and industrial applications. Engineered with the latest technologies and featuring advanced design characteristics, the APEX-200 stands out for its efficiency, durability, and performance.

One of the prominent features of the APEX-200 is its energy-efficient operation. The unit is equipped with high-efficiency motors that not only reduce energy consumption but also provide optimal airflow, making it an ideal choice for organizations looking to lower their operational costs while maintaining superior performance. The APEX-200’s ability to operate at low sound levels adds to its appeal, allowing it to be installed in noise-sensitive environments without disturbing occupants.

The APEX-200 incorporates Greenheck's patented Aerodynamic Technology, which enhances airflow and minimizes turbulence. This technology ensures that the fan operates smoothly and efficiently, contributing to the overall effectiveness of the ventilation system. The innovative design of the fan blade and housing also plays a crucial role in maximizing performance while minimizing energy loss.

Durability is a key characteristic of the APEX-200. Constructed from high-quality materials, this fan is designed to withstand the rigors of demanding environments. The unit is also built to resist corrosion, ensuring longevity and reducing maintenance needs. This durability makes the APEX-200 suitable for a variety of applications, including manufacturing facilities, warehouses, and commercial kitchens.

Another significant aspect of the APEX-200 is its versatility. The fan is available in various sizes and configurations, allowing it to be tailored to specific project requirements. This flexibility makes it suitable for different airflow and pressure needs, ensuring optimal performance in diverse settings.

The APEX-200 also features advanced controls and monitoring capabilities. These systems can be integrated with building management systems to provide real-time data and insights into operational performance. Such features enhance user convenience and help facility managers optimize energy usage.

In conclusion, the Greenheck Fan APEX-200 is a sophisticated, reliable, and efficient solution for modern ventilation requirements. Its advanced technologies, high-efficiency operation, and durable construction make it an excellent choice for a wide range of applications, ensuring that it not only meets but exceeds the expectations of users in various industries.