Amana AK2T30/36E1/W1 service manual CAKH and AKH Units, Halogen Element and Quick Star Elements

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Troubleshooting Procedures

CAKH and AKH Units

Halogen Element Continuity Test

1.Disconnect power from cooktop. Connect ohmmeter leads to element assembly terminals. Note that the resistive element is in series with halogen tubes.

2.Check for continuity readings on the follow elements as indicated in the appropriate wiring diagram.

Performance Test

1.Set meter to read at least 250 volts. Connect meter leads to element assembly tabs.

2.Connect cooktop to power supply.

3.Test element with no load (no pan on burner) turn corresponding surface control to HIGH.

4.While element is heating, observe voltage and element. The halogen glass tubes should light up immediately. Voltage should indicate 240 VAC, if not replace element.

5.Using an infinite switch, after a delay of approximately one minute the high temperature limit switch will open and line voltage is turned off to the element. Voltage on meter will indicate 0. Observe two complete cycles before turning surface control to OFF position.

Halogen Element and Quick Star Elements

High Temperature Limit/Hot Light Switch

1.The HTL switch should not open until the temperature of the glass tube reaches approximately 1200°F.

2.The hot light switch close’s when temperature of the glass tube reaches approximately 145°F.

3.Do not attempt to adjust these switches. If they have failed, replace the switch.

4.If the glass tube or the heat sensitive wire is broken, replace the switch. Do not touch glass tube, residual skin oil can premature failure.

Quick Star ElementsPower Disconnected

Small Element Continuity Test

1.Disconnect power from cooktop. Connect ohmmeter leads to element terminals.

2.Meter should indicate continuity.

Large Element Continuity Test

1.Disconnect power from cooktop. Connect ohmmeter leads to element terminals.

2.Meter should indicate continuity.

Quick Star ElementsPower Connected

Performance Test

1.Set meter to measure at least 250 VAC. Connect meter leads to element tabs.

2.Connect cooktop to power source.

3.Test element with no load (no pan on burner), turn corresponding surface control to HI. Voltage should indicate 240 VAC.

4.Element should glow after a few seconds. If it does not glow check element resistance or continuity to high limit/ hot light assembly.

5.While element is heating, observe voltage and element. Voltage should indicate 240 VAC.

6.After a delay of approximately six minute

(±30 seconds), the high limit switch will open its contacts and turn power off to the element. Observe two complete cycles prior to setting surface control to OFF position.

AKE UnitsSolid Disk Elements

Continuity TestPower Disconnected

1.With power disconnected, connect meter leads to the element assembly terminals.

Large Element

=

indicates continuity

Small Element

=

indicates continuity

2. If no continuity is measured replace element.

Performance TestPower Connected

1.Set meter to measure at least 250 VAC. Connect meter leads to element tabs.

2.Connect cooktop to power source.

3.Test element with no load (no pan on burner), turn corresponding surface control to HI. Voltage should indicate 240 VAC.

4.Element should heat after a few seconds, check element and thermal switch for continuity.

5.After a delay of approximately six minute

(±30 seconds), the elements internal limit switch drops power consumption to 500 watts. This protects the solid disk from being warped.

6.If the element is left on high with no load for approximately 30 minutes or more, the thermal switch will cycle on and off.

RS2420002 Rev. 5

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Contents Electric Cooktops ServiceAPPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELSImportant Information If repairs are attempted by unqualified persons, dangerous conditionsTable of Contents InstallationTroubleshooting Procedures Disassembly ProceduresModel Identification and Ordering Replacement Parts IntroductionGeneral Information Models and manufacturing numbers covered in this manual1996 Amana Cooking Products Nomenclature Amana Cooking Products NomenclatureElectric Safety Procedures GeneralSurface Cooking Surface Element FiresInstallation Instructions Installation OptionsCabinet Cutout ModelInlay Countertop Installation Inlay Kit Installation InstructionsModels AK2T30/36E1/W1 and AK2H30/36E2/W2 Ceramic Tile CountertopConnecting Electrical Supply Place Cooktop in CutoutChecking for Proper Operation Removing and Replacing CooktopUsing the Cooktop Using a WokOperating Instructions Cooking UtensilsAKH, AK2H, CAK2H, and CAKH Unit Description AKT, AK2T, and CAK2T Unit DescriptionOperating Surface Elements−All Models Operating Single Radiant ElementCleaning Surface Element Hot Indicator LightsChanging Fuses−Canadian Models Before Date Code 2/96 Operating Halogen HeaterTroubleshooting Procedures Cleaning Glass/ Ceramic CooktopProblem CausePower Supply Internal WiringInfinite Switch Surface Controls Power ConnectionMulti−Position Switch Continuity TestQuick Star Elements−Power Disconnected Quick Star Elements−Power ConnectedHigh Temperature Limit/Hot Light Switch Continuity Test−Power DisconnectedPower Connected Indicator Lights and Diode Assembly−Some Models Problems Halogen ElementsQuick Star Element Solid Disk ElementTroubleshooting Procedures Disassembly Procedures Burner ReplacementElement TCO Replacement Indicator Light ReplacementWiring Diagrams and Schematics CAKE30WP8597905S RS2420002Wiring Diagram and Schematics AKH30 P8597801S AKH35 P8597802SAKH35HR P1119903S, P1119904S CAKH30 P8597803S Power Connection for CAKH30 AND CAKH35 CAK2H30 P1131562N CAK2T30E P1131561NCAKH30HR P1119909S, P1171807S CAK2H30HR P1119910S, P1171808S AK2H30HR P1119911S, P1119901S, P1171801SAK2H35HR P1119912S, P1119902S, P1171802SAKH30HR P1119903S, P1171803S AKH30HR P1119904S, P1171804S AKE30E2 P1155701S, P1171901SAKE30W2 P1155702S, P1171902SCAKE30E2 P1155705S, P1171905SCAKE30W2 P1155706S, P1171906SAK2H30 P8597804S AK2H35 P8597805S AKH30HR P1119903S, P1171803S AKH35HR P1119904S, P1171804S CAK2H30HR P1119910SAK2H300E P1156301S, P1172001SAK2H300W P1156302S, P1172002SUp to Date Code Wiring Diagram and Schematics AK2H30E1/W1 P1131546N AK2H35E1/W1 P1131547N AK2H36*2 P1131557N AK2H36*3 P1131566N AK2H36*4 P1131579N AK2H30*2 P1131559N AK2H30*3 P1131565N AK2H30*4 P1131578NCAK2H30*1 P1131568N CAK2H30*2 P1131583N CAK2H30E/W P1131562N CAK2T30E/W P1131561N AKT3000* P1131580N AKT3000* P1131595N AKT3000* P1143725N Wiring Diagram and Schematics Wiring Diagrams and Schematics Wiring Diagram and Schematics Wiring Diagrams and Schematics