Hitachi 309521J important safety instructions Pump Size Values Cc/cycle, Control Box

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Pumps and Sensors

• If using feed pumps, do not allow feed pressure to exceed 25% of spray pressure.

For accurate ratios, pump lowers must be same size.

If installing 234024 or 234025, the pump size has not been set in the software. To set pump A and B size and A and B sensor calibration factors, you need Xtreme Mix Data Download software, part no. 246322 for proportioners located in a non-hazardous area, or part no. 246397 for proportioners located in a hazard- ous area.

Calibration values are on pump A and B sen- sors.

Pump Size Values

Pump

Size Value

 

(cc/cycle)

 

 

45:1

250

 

 

56:1

220

 

 

68:1

180

 

 

80:1

145

 

 

1.

Secure magnet holders (903) to the pump (2) motor

 

displacement rods with screws (905). FIG. 1.

2.

Install a short magnet strip then a long one (904) on

 

each magnet holder (903). Secure with tape sup-

 

plied.

Assemble

Control Box

1.Mount control box (3) to mounting plate (10). FIG. 1.

a.Slide gasket (307) over back of pneumatic con- trol box (3), against lip. Insert box through mounting plate (10).

b.Secure box (3) to plate (10) with 8-32 UNC screws (912).

Mount box (3) vertically for optimum alternator and component life.

2.Secure mounting plate (10) to cart/stand. Install fas- teners (provided by installer) through six 0.3” (7.62 mm) mounting plate holes.

3.Connect conduit (721) from two sensors (7) to pneu- matic control box (3).

Conduit must be used. Approximately 62” (1575

mm)of cable and conduit provided; do not lengthen.

4.Wire two sensors (7) to control box 18-pin connec- tor. Connect sensor A, then sensor B wires in pairs sequentially – black/green, black/red, black/white – to pins 2-13. See Electrical Schematic, page 16.

5.Connect 18-pin connector to main control board connector (F). FIG. 2.

10 9 8 7 6 5 4 3

3. Secure pumps (2) on mounting brackets with two

3/8 x 1-1/4” screws (913), lockwashers (914), and

nuts (915).

3

F

4. Secure sensors (7) on pumps and pump mounting

brackets with two screws (913), lockwashers (914),

and nuts (915).

J2 J1

3

4

5

6

7

8

9

10

- +

FIG. 2 Control Box

309521J

9

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Contents Plural Component Mixer, OEM Unit Xtreme Mix OEMContents Manual Conventions Related ManualsComponent Manuals Description Xtreme Mix OEM Models Pump Pressure Series Description Psi MPa, bar ApprovalsApproved for Non-hazardous Location Skin Injection Hazard Fire and Explosion HazardElectric Shock Hazard Equipment Misuse Hazard Moving parts hazardBurn Hazard Toxic Fluid or fumes HazardPressure Relief Procedure Assemble Control Box Pump Size Values Cc/cycleKey 501902 901 Grounding User Interface Cart-mounted To calculate pressure loss Reduce pressure loss by usingOperation and Repair Proper LiftingElectrical Schematic 301304 Pneumatic Schematic Pneumatic Schematic 309521J Xtreme Mix Proportioner PartsXtreme Mix Proportioner Pneumatic Control 304306 Part No. Description Qty Back View User InterfacePressure Gauge Pump Air ManifoldRegulator Manifold BlockSampling Valve Metering Valve ManifoldMetering Valve Plug Fluid ManifoldSensor Technical Data Technical Data 309521J Graco Information Graco Standard Warranty

309521J specifications

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