Heatcraft Refrigeration Products Heatcraft Walk-In Cooler and Freezer Load Calculation for Optimal Efficiency

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Rapid Load Calculator for Large Coolers and Freezers

Design Conditions: 95ºF. ambient; heavy service; 16-hr. compressor running time; average number of lights, motors, and people; product load figured according to accompanying table; product traffic calculated at 30 degree temperature reduction for coolers, 10 degree temperature reduction for freezers.

Note: This calculator will work equally well for coolers and freezers, providing the room is insulated as indicated below:

35ºF. cooler- 3” polystyrene or equivalent

30ºF. cooler- 4” polystyrene or equivalent

0ºF. cooler- 5” polystyrene or equivalent -10ºF. cooler- 5 1/2” polystyrene or equivalent

-20ºF. cooler- 6” polystyrene or equivalent

Example: 100 x 40 x 20’ zero ºF. freezer. Outside surface totals 13,600 sq. ft. Find 13,600 sq. ft. outside surface line at left of graph. Follow it across to the straight line curve. Then drop down to total load line at bottom of graph. Total load for this example is 224,000 BTUH. Select equipment accordingly.

Material originated by Hugo Smith, consulting editor, Air Conditioning and Refrigeration Business. Reprinted by permission from the April 1968 issue of Air Conditioning and Refrigeration

Business. Copyright by Industrial Publishing Co., Division of Pittway Corporation.

 

 

 

Average Daily

Average Daily

Volume-

Product Loads (lbs.)

Product Loads (lbs.)

Cu. Ft.

for Coolers

for Freezers

500

-

3,000

6,200

-

8,000

1,600

-

2,000

3,000

-

4,600

8,000

-

11,000

2,000

-

2,500

4,600

-

8,100

11,000

-

17,000

2,500

-

4,000

8,100

-

12,800

17,000

-

26,000

4,000

-

6,200

12,800

-

16,000

26,000

-

33,000

6,200

-

7,500

16,000

-

20,000

33,000

-

40,000

7,500

-

9,500

20,000

-

28,000

40,000

-

56,000

9,500

-

13,000

28,000

-

40,000

56,000

-

66,000

13,000

-

17,000

40,000

-

60,000

66,000

-

110,000

17,000

-

25,000

60,000

-

80,000

110,000

-

150,000

25,000

-

34,000

80,000

-

up

150,000

-

up

34,000

-

up

 

 

 

 

 

 

 

 

 

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Contents Engineering Manual Forward Table of ContentsWall heat loads Insulated block K factors TablesOpenings and infiltration Refrigeration Load Calculations Job SurveyDaily figure Safety FactorAir Change Load Product Load50ºF. rooms and higher with coil Temperature above 32ºF 20-22 hrHourly Heat Load Load Calculation FormsExample 35ºF Convenience Store Cooler With Glass Doors Example 35ºF Beef Cooler Inches Type Ceiling Walls Floor Example -20ºF Ice Cream Hardening Freezer Example -10ºF Beef Freezer Gallons of ice cream @ Overrun Allowance for Sun Effect Appendix TablesWall Heat Loads Effective K Factor in Block Thickness of InsulationRoom 40ºF .4ºC 50ºF ºC VolumeFor long storage multiply the above values by StorageNot based on maintaining nutritional value Storage requirements and properties of perishable productsMaple Sugar Heat of Respiration Approx BTU / LB. / 24 Hrs Storage Temperature Degree F ProductºF. Other Heat equivalent of Occupancy Heat gain due to operation of battery operated lift truckBTU / 24 HR Heat equivalent of electric motorsRefrigeration requirements for hardening ice cream Banana Ripening RoomBanana Rooms Refrigeration Requirements Rapid load selection for back barsTemp State City Summer outside air and ground temperature design conditionsDesign Dry BulbEquipment Balance Temperature DifferenceProduct Safety/Capacity Control Refrigeration Equipment SelectionEffects of Altitude on Air Cooled Equipment Derating FactorsType of Operation/Air Flow Recommended Air Changes/HourGeneral Guidelines Left Large cooler or freezer Right Unit Cooler Recommended Coil ReplacementLeft Cooler or freezer with glass display doors Right 150 200 100 Line SizingRecommended Line Sizes for R-134a +30˚F21/8 Expansion ValveEquivalent Lengths Recommended Line Sizes for R-22100 150 200 200 100 Receiver toRecommended Line Sizes for R-404A and R-507 30˚F 40˚F Recommended Line Sizes for R-404A and R-507Equivalent Feet of Pipe Due to Valve and Fitting Friction 134a R507 & R-404A Liquid Line Net Recommended Remote Condenser Line SizesRefrigerant Fahrenheit Fahrenheit Celsius Temperature Conversion ChartCelsius Fahrenheit Celsius= Watts Single Phase Loads Ohm’s Law for direct currentConversion Factors constant Air CoilsEnglish to Metric Conversion Factors English Conversion Factors & Data7000 Use of the Psychrometric ChartDefinitions SR/lb dry airCourtesy of Ashrae Reproduced by permission Appendix ChartsAtmospheric Pressure At other altitudeCourtesy of Ashrae Reproduced by permission Glossary of Refrigeration Terms Floor DimensionQuick Selection Guide Btuh Load +35 Room +30 RoomTips for Quick Selection Guide Rapid Load Calculator for Large Coolers and Freezers Heatcraft Refrigeration Products LLC

H-ENGM0408, H-ENGM0806 specifications

Heatcraft Refrigeration Products offers a diverse range of commercial refrigeration solutions designed to meet various operational needs. Among their notable offerings are the H-ENGM0806 and H-ENGM0408 models, which stand out for their efficiency and innovative features.

The H-ENGM0806 model boasts a robust construction and high-performance capabilities, making it ideal for large-scale refrigeration requirements. This model is engineered with an advanced compressor that provides powerful cooling while maintaining energy efficiency. The unit operates at low sound levels, making it suitable for environments where noise reduction is essential, such as restaurants and grocery stores. Additionally, the H-ENGM0806 incorporates a reliable fan system designed to ensure optimal air circulation, promoting even cooling throughout the refrigerated space.

Meanwhile, the H-ENGM0408 model is designed for medium-sized applications that require flexibility without compromising on performance. This unit features a compact design, making it an excellent choice for businesses with limited space. Its energy-efficient compressor reduces operational costs, and its user-friendly digital controls allow for easy temperature adjustments and monitoring. The H-ENGM0408 is engineered to operate in various ambient conditions, ensuring reliability and consistent performance regardless of the environment.

Both models feature a state-of-the-art microprocessor control system that allows for precise temperature management. These systems not only optimize performance but also enhance the longevity of the refrigeration units. The H-ENGM0806 and H-ENGM0408 come with a robust evaporator coil design, facilitating rapid cooling and reducing the downtime associated with equipment maintenance.

In terms of durability, both products are constructed with high-quality materials resistant to corrosion and wear, making them suitable for demanding commercial environments. Additionally, they comply with industry standards and regulations, ensuring safety and reliability in operation.

In conclusion, Heatcraft's H-ENGM0806 and H-ENGM0408 models combine efficiency, flexibility, and advanced technology to provide reliable refrigeration solutions. Their thoughtful design and robust features make them ideal choices for businesses looking to maintain optimal temperature control while minimizing energy consumption and operational costs.