Cornelius 1000 service manual Motor Check, Start Relay, To Replace Gearmotor Assembly

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Continuous Flow Icemaker Service Manual

MOTOR CHECK

The resistance readings on the winding will be between 5 to 25 ohms. A meter capable of these low readings must be used. The start relay cover must be removed.

If no continuity on start or run winding test, replace gearmotor. If continuity on grounded motor test, replace gearmotor.

START RELAY

1.Check between “2” and “4” on relay (with relay unplugged). If there is continuity replace the relay, as the relay contacts should be open.

2.Check between “3” and “4” on relay, if no continuity replace the relay.

FIGURE 14. GEARMOTOR ASSEMBLY

TO REPLACE GEARMOTOR ASSEMBLY

1.Disconnect the icemaker from the electrical power source.

2.Disconnect the transmission cable from the electrical box.

3.Remove the 4 hex head bolts securing the evaporator to the top of the transmission.

4.Remove the 4 bolt’s holding the transmission and bracket to frame base, while supporting the weight of the evaporator. Remove the transmission from the unit.

5.When replacing the transmission, it may be necessary to rotate the auger back and forth to align the motor shaft and auger.

AUGER NUT

AUGER

 

BEARING NYLON

BEARING DELRIN

“D” DRIVE

GROOVE

EXTRUDING

HEAD

ANTI–ROTATION

RIB – 3 PLACES

FIGURE 15. AUGER AND EXTRUDING HEAD REMOVAL

© 2004-2005, IMI Cornelius Inc.

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Publication Number: 630460174SER

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Contents Continuous Flow Icemaker Continuous Flow Icemaker General Description Publication Number 630460174SER 2004-2005, IMI Cornelius Inc Qualified Service Personnel Shipping and Storage SafetySafety Instructions Safety TipsGeneral Description Specification ChartSeries 500 & 700 Dimension Drawing Shipping WT LBS. Approx Series WCC2001-A and WCF2201-A Dimension Drawings Gearmotor BIN ControlMonthly Cleaning and SanitizingIcemaker Cleaning and Sanitizing Procedures MaintenanceSEMI-ANNUALLY Upper NUT and Bearing AssemblyPurpose To Replace Water Level Safety SwitchWater Level Control HOW Water Level Control WorksElectrical Schematic and Wiring Diagram WCC2001-A and WCF2201-AWCF711-W, WCF1101-A, & WCF1101-W Schematic and Wiring Diagram WCC2001-R and WCF2201-R Expansion Valve Refrigeration System Adjustments Adjustment and Troubleshooting Refrigeration SystemExpansion Valve Condenser Modulating ValveGearmotor Overload Tripped Condenser Modulating Valve RemovalMotor Check To Replace Gearmotor AssemblyStart Relay Auger and Extruding Head Removal Installation and Shaft Seal ReplacementUpper NUT and Bearing Assembly Installation and Shaft Seal Replacement 700Electrical Checkout Compressor Check Overload CheckCapacitor Check Safety Controls Customer Comments Troubleshooting Chart Icemaker not Operating TroubleshootingPublication Number 630460174SER 2004-2005, IMI Cornelius Inc IMI Cornelius Inc

1000 specifications

Cornelius 1000 is a cutting-edge compact gas-powered two-stroke engine that has garnered attention for its innovative design and performance capabilities. Primarily utilized in the fields of outdoor equipment and recreational vehicles, this engine delivers an impressive combination of power and efficiency that meets diverse user needs.

One of the standout features of the Cornelius 1000 is its lightweight construction. Weighing significantly less than traditional four-stroke engines, it allows for enhanced portability and ease of use in various applications. Whether powering a chainsaw, leaf blower, or portable generator, the compact size makes it an attractive option for both professionals and DIY enthusiasts.

The engine employs advanced technologies that enhance its durability and longevity. The Cornelius 1000 integrates a high-performance combustion system that optimizes fuel efficiency while minimizing emissions. This makes it compliant with stringent environmental regulations, appealing to eco-conscious consumers. The engine’s unique scavenging design ensures complete fuel burn, resulting in reduced waste and operational costs.

Another notable characteristic of the Cornelius 1000 is its user-friendly design. It features a simple starting mechanism and minimal maintenance requirements, making it accessible for users with varying levels of mechanical experience. The engine also includes a vibration-reducing mounting system that enhances user comfort during operation, particularly during prolonged use.

Furthermore, its versatility stands out; the Cornelius 1000 can be adapted to run on various fuels, including gasoline and biofuels. This flexibility allows users to select a fuel source that best suits their environmental goals or availability, further enhancing the appeal of this innovative engine.

In summary, the Cornelius 1000 represents a significant advancement in small engine technology. With its lightweight design, high efficiency, and eco-friendly features, it caters to a wide range of applications while ensuring user comfort and convenience. For those seeking a reliable, powerful, and environmentally-conscious engine solution, the Cornelius 1000 proves to be a worthy contender in the marketplace. Its robust performance and adaptability make it a fitting choice for both everyday tasks and demanding outdoor pursuits.