Cornelius 700 - Series, 2000 - Series, 1000 - Series, 500 - Series service manual Customer Comments

Page 24

Continuous Flow Icemaker Service Manual

CUSTOMER

COMMENTS

“It runs but the ice is too soft.”

“The icemaker is not producing enough ice.”

“The ice is too wet.”

GUIDE T O GOOD ICE

CHECK ICEMAKER LOCATION CONDITIONS FIRST

Proper air flow for condens- ing system.

Location too close to high units such as coffee urns, deep fryers, grills, etc.

Supply water conditions

Water too warm (above 90oF).

Water artificially softened above 262 ppm sodium chlo- ride.

Normal water supply too high in total dissolved solids (above 500 PPM).

CHECK ICE MAKER

Use gauges for checking suction and head pressures. See manual for correct reading and conditions. Check frost line and sight glass.

Check water level for proper adjustment and restrictions. See Manual.

Check evaporator assembly for worn parts, bearings, scored evaporator and auger, bad expansion valve. etc.

“It makes too much noise.”

(With this comment the ice is usually extremely hard and larger than normal.)

Over Compression

Check to see if noise

Check for loose parts

objection is normal fan and

and screws rattling.

air flow noise.

Check evaporator

 

Supply water conditions.

assembly for worn

 

parts, bearings, scored

Water too cold (below

evaporator and auger,

50oF). (Possibly running

bad expansion valve,

from pre-cooler.)

etc.

Obstructions partially

 

blocking ice exit from top of

 

evaporator.

 

Check fan and fan shroud.

 

Publication Number: 630460174SER

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© 2004-2005, IMI Cornelius Inc.

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Contents Continuous Flow Icemaker Continuous Flow Icemaker General Description Publication Number 630460174SER 2004-2005, IMI Cornelius Inc Safety Safety InstructionsSafety Tips Qualified Service Personnel Shipping and StorageSpecification Chart General DescriptionSeries 500 & 700 Dimension Drawing Shipping WT LBS. Approx Series WCC2001-A and WCF2201-A Dimension Drawings BIN Control GearmotorCleaning and Sanitizing Icemaker Cleaning and Sanitizing ProceduresMaintenance MonthlyUpper NUT and Bearing Assembly SEMI-ANNUALLYTo Replace Water Level Safety Switch Water Level ControlHOW Water Level Control Works PurposeSchematic and Wiring Diagram WCC2001-A and WCF2201-A ElectricalWCF711-W, WCF1101-A, & WCF1101-W Schematic and Wiring Diagram WCC2001-R and WCF2201-R Refrigeration System Adjustments Adjustment and TroubleshootingRefrigeration System Expansion ValveCondenser Modulating Valve Expansion ValveCondenser Modulating Valve Removal Gearmotor Overload TrippedTo Replace Gearmotor Assembly Motor CheckStart Relay Installation and Shaft Seal Replacement Auger and Extruding Head RemovalInstallation and Shaft Seal Replacement 700 Upper NUT and Bearing AssemblyElectrical Checkout Overload Check Compressor CheckCapacitor Check Safety Controls Customer Comments Troubleshooting Troubleshooting Chart Icemaker not OperatingIMI Cornelius Inc