Cornelius SERIES 1100 (R22), 750 (R404A), 2400 (R404A) service manual Typical Refrigerant Circuit

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TYPICAL REFRIGERANT CIRCUIT

Heat always flows from hot to cold and therefore, the ”heat load” supplied to the evaporator section by water gives up its heat to the refrigerant which is at a temperature below the freezing point of water. This refrigerant now passes through the heat exchanger back to the compressor, as a low pressure vapor.

This low pressure vapor is compressed in the compressor, as it leaves the compressor at a high pressure in vapor form it enters the top of the condenser. The condenser has a rapid flow of cool air across it which removes much of the heat from the hot refrigerant vapor.

As the vapor, passing through the condenser, loses heat it condenses back to a liquid since it is still under high pressure and cooler than when it entered the condenser. The liquid refrigerant then passes through the drier/filter still under pressure and goes through the heat exchanger where further cooling takes place. As the refrigerant leaves the automatic expansion valve, the pressure has dropped, causing the refrigerant to vaporize and boil off as it picks up heat in the evaporator and since the pressure is low, the refrigerant will be cold.

AXV

HEAT

EXCHANGER

EVAPORATOR

CONDENSER

COMPRESSOR

 

DRIER/FILTER

FIGURE 5. TYPICAL REFRIGERANT CIRCUIT

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Contents Modular Flaked ICE Maker Table of Contents Table of Contents cont’d Introduction ICE Production Capacity approximate Specifications 750 and 1100 Series750 1100 Back and Side Opposite Condenser Overall Dimensions Specifications 2400 SeriesInstallation Instructions Remote Condenser Water Level Stacking Instructions for Stacking KIT Typical Water Circuit Typical Water CircuitTypical Refrigerant Circuit Typical Refrigerant CircuitComponent Description Electrical CircuitCompressor Start Relay Volts 60 Hz AF/WF-750-MH-RVolts 50 Hz AF750PMH-50-R208/230 Volts 60 Hz AF/WF-1100-MHRF-1100-MH Wiring Diagram RF-1100-MHAF/WF-1100-MH-3 Phase 208/230 Volts 60 HzAF/WF-1100-MH-50 Wiring Diagram AF/WF-1100-MH-50AF/WF-2400 Pmhr Dual Compressors Maintenance Sanitizing and Cleaning Procedure Water Treatment Cleaning the Condenser AIR CooledWinter Storage Unit will not RUN TroubleshootingUnit Runs but Makes no a Unit OFF or Trips Circuit a Unit Goes OFF or Trips Circuit BREAKER. CONT’D ILL Description Parts List for 750 and 1100 SeriesIllustrated Parts Breakdown Series 750 Bracket, fan motor mounting Item no Description Parts List 2400 SeriesIllustrated Parts Breakdown Series Parts Warranty Period This page Left Blank Intentionally IMI Cornelius INC

2400 (R404A), SERIES 1100 (R22), 750 (R404A) specifications

Cornelius 750, 1100, and 2400 are part of a line of refrigeration systems designed to meet the diverse needs of various industries, including food service and beverage dispensing. Each model utilizes specific refrigerants—R404A for the 750 and 2400, and R22 for the 1100—highlighting their engineering innovations and operational efficiencies.

The Cornelius 750 (R404A) is engineered for optimal performance in demanding environments. It is noted for its compact design, making it ideal for applications where space is limited. With advanced thermal management technologies, it guarantees rapid cooling and maintains temperature integrity, which is crucial for preserving the quality of stored goods. The energy-efficient compressor employed in this model not only reduces operational costs but also minimizes its environmental footprint, adhering to modern sustainability standards.

Similarly, the Cornelius 1100 (R22) is a robust refrigeration unit best suited for larger scale operations. It features heavy-duty construction and advanced coil technology, which enhances its heat exchange efficiency. The R22 refrigerant used in this series is well known for its effectiveness in high-temperature environments, making it a preferred choice for various cooling applications. Despite the phase-out of R22, systems utilizing it remain widely in service, offering reliability and performance that many operators depend on.

The Cornelius 2400 (R404A) is designed for high-capacity applications, tailored to meet the demands of busy food service environments. One of its standout features is its ability to maintain consistent temperatures even under heavy load conditions. This model incorporates enhanced insulation and improved airflow mechanisms that contribute to reduced energy consumption. The use of R404A refrigerant allows for robust cooling performance while also being more environmentally conscious than older refrigerants.

All three models emphasize advanced features such as electronic controls, customizable settings, and diagnostic capabilities, allowing for easy monitoring and maintenance. These technological enhancements not only improve operational efficiency but also extend unit longevity, saving users time and money in the long run.

In summary, the Cornelius 750, 1100, and 2400 refrigeration series showcases a combination of reliability, efficiency, and performance attributes. Their unique refrigerants, advanced cooling technologies, and innovative design make them ideal choices for varied refrigeration needs in the commercial sector.