Cornelius 750 (R404A), SERIES 1100 (R22), 2400 (R404A) service manual Remote Condenser

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14.Turn machine on and check for proper voltage and amp draw on the entire unit as well as components such as the gearmotor and fan motor.

15.Check refrigerant circuit and all plumbing connections for leaks, etc.

16.Check bin thermostat or mechanical shut–off for proper operations. In the mid–range the bin thermostat will open at 42° and has a 6° differential.

REMOTE CONDENSER

Remote condensers should be installed above the ice machine and in a level configuration. They are connected to the ice making unit by copper tubing and line valves. The female half of the line valve is mounted on the ice making unit and the remote condenser. The male half is soldered on the tube ends when tubing kits are provided with the machine. If tubing kits are not provided, the male half of the line valves will be provided in a valve kit and the installer will mount them on the tubing he provides.

NOTE: WHEN VERTICAL LINES ARE INVOLVED IN THE INSTALLATION, FOLLOW STANDARD REFRIGERATION PRACTICES FOR VERTICAL LINES TO ASSURE POSITIVE OIL RETURN TO THE COMPRESSOR. VERTICAL LIFT TO BE NO MORE THAN 15 FEET.

NOTE: WE DO NOT RECOMMEND TUBING RUNS OF MORE THAN 40 FEET..

NOTE: The seals for the line valves will be found in an envelope on the remote condenser. Make sure they are used.

NOTE: REMOVE CAP PLUGS FROM ALL LINE VALVES BEFORE MAKING VALVE CONNECTIONS WITH THE SEAL.

NOTE: A LOW VOLTAGE ELECTRICAL CONTROL CIRCUIT MUST BE FIELD WIRED BETWEEN THE ICE MACHINE AND THE REMOTE CONDENSER RELAY. THOSE WIRES SHOULD BE RUN WITH THE TUBING DURING INSTALLATION. REFER TO APPLICABLE WIRING DIAGRAMS.

NOTE: When the line valves are connected to each other the refrigerant circuit is complete. Each valve half has its own shut-off which must be fully opened to allow the refrigerant to flow though the system before it is started.

The ice making unit utilizing a remote condenser is shipped from the factory with the receiver holding the refrigerant charge. Additional refrigerant may be required upon installation depending upon the ambient conditions the remote condenser is operating under, the condenser and line sizing.

A three way head pressure control valve is used to maintain a relatively consistent head pressure between 175 and 185 PSI for R22 in the receiver in cold ambient conditions. Because of this valve some liquid refrigerant will be held in the condenser.

NOTE: THE HEAD PRESSURE CONTROL VALVE WILL NOT OPERATE CORRECTLY WHEN A TOTAL PRESSURE DROP OF 14 POUNDS OR MORE IS CREATED BETWEEN THE ICE MAKING UNIT, THROUGH THE TUBING TO THE REMOTE CONDENSER, THE CONDENSER AND THE RETURN TUBING TO THE ICE MAKING UNIT.

The remote condenser requires a separate power supply from the ice making unit. Refer to the remote condenser wiring diagram.

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Contents Modular Flaked ICE Maker Table of Contents Table of Contents cont’d Introduction ICE Production Capacity approximate Specifications 750 and 1100 Series750 1100 Back and Side Opposite Condenser Overall Dimensions Specifications 2400 SeriesInstallation Instructions Remote Condenser Water Level Stacking Instructions for Stacking KIT Typical Water Circuit Typical Water CircuitTypical Refrigerant Circuit Typical Refrigerant CircuitComponent Description Electrical CircuitCompressor Start Relay Volts 60 Hz AF/WF-750-MH-RVolts 50 Hz AF750PMH-50-R208/230 Volts 60 Hz AF/WF-1100-MHRF-1100-MH Wiring Diagram RF-1100-MHAF/WF-1100-MH-3 Phase 208/230 Volts 60 HzAF/WF-1100-MH-50 Wiring Diagram AF/WF-1100-MH-50AF/WF-2400 Pmhr Dual Compressors Maintenance Sanitizing and Cleaning Procedure Cleaning the Condenser AIR Cooled Water TreatmentWinter Storage Unit will not RUN TroubleshootingUnit Runs but Makes no a Unit OFF or Trips Circuit a Unit Goes OFF or Trips Circuit BREAKER. CONT’D ILL Description Parts List for 750 and 1100 SeriesIllustrated Parts Breakdown Series 750 Bracket, fan motor mounting Item no Description Parts List 2400 SeriesIllustrated Parts Breakdown Series Parts Warranty Period This page Left Blank Intentionally IMI Cornelius INC

2400 (R404A), SERIES 1100 (R22), 750 (R404A) specifications

Cornelius 750, 1100, and 2400 are part of a line of refrigeration systems designed to meet the diverse needs of various industries, including food service and beverage dispensing. Each model utilizes specific refrigerants—R404A for the 750 and 2400, and R22 for the 1100—highlighting their engineering innovations and operational efficiencies.

The Cornelius 750 (R404A) is engineered for optimal performance in demanding environments. It is noted for its compact design, making it ideal for applications where space is limited. With advanced thermal management technologies, it guarantees rapid cooling and maintains temperature integrity, which is crucial for preserving the quality of stored goods. The energy-efficient compressor employed in this model not only reduces operational costs but also minimizes its environmental footprint, adhering to modern sustainability standards.

Similarly, the Cornelius 1100 (R22) is a robust refrigeration unit best suited for larger scale operations. It features heavy-duty construction and advanced coil technology, which enhances its heat exchange efficiency. The R22 refrigerant used in this series is well known for its effectiveness in high-temperature environments, making it a preferred choice for various cooling applications. Despite the phase-out of R22, systems utilizing it remain widely in service, offering reliability and performance that many operators depend on.

The Cornelius 2400 (R404A) is designed for high-capacity applications, tailored to meet the demands of busy food service environments. One of its standout features is its ability to maintain consistent temperatures even under heavy load conditions. This model incorporates enhanced insulation and improved airflow mechanisms that contribute to reduced energy consumption. The use of R404A refrigerant allows for robust cooling performance while also being more environmentally conscious than older refrigerants.

All three models emphasize advanced features such as electronic controls, customizable settings, and diagnostic capabilities, allowing for easy monitoring and maintenance. These technological enhancements not only improve operational efficiency but also extend unit longevity, saving users time and money in the long run.

In summary, the Cornelius 750, 1100, and 2400 refrigeration series showcases a combination of reliability, efficiency, and performance attributes. Their unique refrigerants, advanced cooling technologies, and innovative design make them ideal choices for varied refrigeration needs in the commercial sector.