Cornelius 750 (R404A), SERIES 1100 (R22), 2400 (R404A) service manual Unit Runs but Makes no a

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Trouble

Probable Cause

Remedy

MAKING WET ICE.

A. Surrounding air temperature

A. Correct or move unit

 

too high.

 

B.High water level in float reservoir.

C.Dirty condenser.

D.Faulty compressor.

E.Refrigerant leak.

F.”O” ring leaking at bottom of evaporator shell.

B.Lower water level, see step 2, page 5

C.Clean condenser

D.Check and replace

E.Check and repair

F.Check and replace

*NOTE: Special care must be used with R404a (HP62) charged systems using (POE) Polyolester oil. The refrigeration system must not be open longer than 15 min., and the appropriate drier must be used due to the moisture absorption properties of the POE oil.

UNIT RUNS BUT MAKES NO A.

Leak in refrigerant system.

A.

Check and repair.

ICE.

 

 

 

B.

Moisture in system.

B.

Check, dehydrate and add drier to

 

 

 

system.

C.No water.

D.”O” ring leaking at bottom of evaporator shell.

C.Check water supply.

D.Check and replace ”O” ring.

 

E.

Compressor not running.

E. Check and replace ”O” ring

WATER LEAKS.

A.

Worn or bad float valve.

A.

Check and replace.

 

B. Float and arm assembly stuck. B. Check and adjust or replace.

 

C. ”O” ring leaking at bottom of

C.

Check and replace.

 

 

evaporator shell.

 

 

 

D.

Storage bin drain and tubing.

D.

Check and repair.

 

 

 

 

 

EXCESSIVE NOISE OR

A. Mineral or scale deposits on

CHATTERING.

inside of evaporator shell.

A.Remove and clean inside surfaces by immersing evaporator shell in ice machine cleaner.

B.Intermittent water supply .

C.Water level in float tank too low.

D.Auger gearmotor end–play or worn bearings.

B.Check inlet water line .

C.Check and adjust water level.

D.Repair or replace.

 

E.

Air lock in gravity water supply

E.

Check and adjust warmer.

 

 

line from float tank to

 

 

 

 

evaporator shell.

 

 

 

 

 

 

 

MACHINE RUNS WITH FULL

A.

Storage bin thermostat set too

A.

Check and adjust warmer.

BIN OF ICE.

 

cold.

 

 

 

B.

Bin thermostat thermowell out

B.

Adjust thermowell.

 

 

of path of ice.

 

 

 

 

 

 

 

166240009

24

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Contents Modular Flaked ICE Maker Table of Contents Table of Contents cont’d Introduction ICE Production Capacity approximate Specifications 750 and 1100 Series750 1100 Back and Side Opposite Condenser Overall Dimensions Specifications 2400 SeriesInstallation Instructions Remote Condenser Water Level Stacking Instructions for Stacking KIT Typical Water Circuit Typical Water CircuitTypical Refrigerant Circuit Typical Refrigerant CircuitComponent Description Electrical CircuitCompressor Start Relay Volts 60 Hz AF/WF-750-MH-RVolts 50 Hz AF750PMH-50-R208/230 Volts 60 Hz AF/WF-1100-MHRF-1100-MH Wiring Diagram RF-1100-MHAF/WF-1100-MH-3 Phase 208/230 Volts 60 HzAF/WF-1100-MH-50 Wiring Diagram AF/WF-1100-MH-50AF/WF-2400 Pmhr Dual Compressors Maintenance Sanitizing and Cleaning Procedure Cleaning the Condenser AIR Cooled Water TreatmentWinter Storage Unit will not RUN TroubleshootingUnit Runs but Makes no a Unit OFF or Trips Circuit a Unit Goes OFF or Trips Circuit BREAKER. CONT’D ILL Description Parts List for 750 and 1100 SeriesIllustrated Parts Breakdown Series 750 Bracket, fan motor mounting Item no Description Parts List 2400 SeriesIllustrated Parts Breakdown Series Parts Warranty Period This page Left Blank Intentionally IMI Cornelius INC

2400 (R404A), SERIES 1100 (R22), 750 (R404A) specifications

Cornelius 750, 1100, and 2400 are part of a line of refrigeration systems designed to meet the diverse needs of various industries, including food service and beverage dispensing. Each model utilizes specific refrigerants—R404A for the 750 and 2400, and R22 for the 1100—highlighting their engineering innovations and operational efficiencies.

The Cornelius 750 (R404A) is engineered for optimal performance in demanding environments. It is noted for its compact design, making it ideal for applications where space is limited. With advanced thermal management technologies, it guarantees rapid cooling and maintains temperature integrity, which is crucial for preserving the quality of stored goods. The energy-efficient compressor employed in this model not only reduces operational costs but also minimizes its environmental footprint, adhering to modern sustainability standards.

Similarly, the Cornelius 1100 (R22) is a robust refrigeration unit best suited for larger scale operations. It features heavy-duty construction and advanced coil technology, which enhances its heat exchange efficiency. The R22 refrigerant used in this series is well known for its effectiveness in high-temperature environments, making it a preferred choice for various cooling applications. Despite the phase-out of R22, systems utilizing it remain widely in service, offering reliability and performance that many operators depend on.

The Cornelius 2400 (R404A) is designed for high-capacity applications, tailored to meet the demands of busy food service environments. One of its standout features is its ability to maintain consistent temperatures even under heavy load conditions. This model incorporates enhanced insulation and improved airflow mechanisms that contribute to reduced energy consumption. The use of R404A refrigerant allows for robust cooling performance while also being more environmentally conscious than older refrigerants.

All three models emphasize advanced features such as electronic controls, customizable settings, and diagnostic capabilities, allowing for easy monitoring and maintenance. These technological enhancements not only improve operational efficiency but also extend unit longevity, saving users time and money in the long run.

In summary, the Cornelius 750, 1100, and 2400 refrigeration series showcases a combination of reliability, efficiency, and performance attributes. Their unique refrigerants, advanced cooling technologies, and innovative design make them ideal choices for varied refrigeration needs in the commercial sector.