Cornelius R-134A Sanitizing POST-MIX Syrup Systems, Wash Syrup Systems, Flush Syrup Systems

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5.Remove nozzle and syrup diffusers from the dispensing valves. Place nozzles and syrup diffusers in sani- tizing solution.

6.Wash the nozzles and syrup diffusers in sanitizing solution, then rinse them with potable water.

7.Re-install nozzles and syrup diffusers back on the dispensing valves.

SANITIZING POST-MIX SYRUP SYSTEMS

IMPORTANT: Only qualified Service Personnel should perform sanitizing procedure on the post-mix syrup systems.

The post-mix syrup systems should be sanitized every 90-days using a non-scented household liquid bleach containing a 5.25 % sodium hypochlorite concentration. Proceed as follows to sanitize the post-mix syrup sys- tems.

1.Disconnect syrup supplies from syrup systems.

2.Rinse quick disconnects (syrup tanks systems) or bag-in-box connectors (syrup bag-in-box systems) in warm potable water.

STEP 1. WASH SYRUP SYSTEMS

3.Using a clean syrup tank (syrup tank system) or a five-gallon container (bag-in-box system), prepare a full tank or container of liquid dishwasher detergent by using 70_F (21_C) to 100_F (38_C) potable water and 0.5 oz. (15 ml) of liquid dishwasher detergent to one gallon of potable water. Stir detergent solution to thoroughly mix the solution.

4.Syrup Tank Systems.

A.Observe and note CO2 pressure setting on the syrup tanks CO2 regulator, then re-adjust CO2 regula- tor to 60 to 80-psi. Pressurize syrup tank containing detergent solution to 60 to 80-psi.

B.Connect detergent solution tank, pressurized at 60 to 80-psi, into one of the syrup systems.

Bag-in Box Syrup Systems.

C.Install bag valves, cut from empty bag-in-box syrup containers, on ends of syrup containers syrup outlet tubes connectors.

D.Place all syrup outlet tubes, with bag valves on their ends, in container containing detergent solution.

5.Flush the syrup system and dispensing valve as follows:

A.Place waste container under applicable dispensing valve.

B.Activate the dispensing valve for one minute to purge all syrup and flush out the syrup system.

C.Continue to activate the dispensing valve in cycles (“ON”for 15-seconds, “OFF”, then “ON”for 15-seconds). Repeat “ON”and “OFF”cycles for 15-cycles.

6.Connect detergent solution to the remaining syrup systems and flush syrup out of the syrup systems as instructed in step 5 preceding.

7.Remove detergent solution source from the syrup system.

STEP 2. FLUSH SYRUP SYSTEMS

8.Syrup Tank Systems.

Connect syrup tank containing potable water, pressurized at 60 to 80-psi, into one of the syrup systems. Bag-in-Box Syrup System.

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Contents Installation/Service Manual This Document Contains Important InformationTable of Contents Table of Contents cont’d Troubleshooting Refrigeration System Compressor Operates Continuously but does not FormSafety Information Page This page Left Blank Intentionally General Description Unit DescriptionWarranty Reference Information Theory of Operation Flow Diagram FIVE-FLAVOR Unit with BUILT-IN Cold Carbonator Flow Diagram SIX-FLAVOR Unit with BUILT-IN Cold Carbonator This page Left Blank Intentionally Unpacking and Inspection Identification of LOOSE-SHIPPED PartsSelecting Location Installing UnitConnecting Plain Water Source Lines to Unit Cutting Hole in CountertopSyrup Inlet Supply Line Connections SIX-FLAVOR Unit Shown Connecting Syrup Source Lines to Unit Sealing Unit Base to Countertop Connecting CO2 Source Line to UnitPreparing Unit for Operation Fill Water Tank and Start Refrigeration SystemUnit Operation UnitAdjust WATER-TO-SYRUP Ratio Brix of Dispensed Product 312027000 Operating Controls Daily PRE-OPERATION CheckUnit Operation AdjustmentsCleaning and Sanitizing Replenishing CO2 SupplyChecking ICE Water Bath Cleaning CO2 GAS Check ValvesSanitizing Syrup Systems This page Left Blank Intentionally Hood and Front Panel Removal Front Access Panel RemovalPreparing Unit for SHIPPING, STORING, or Relocating Periodic InspectionDispenser Components Adjusting Dispensing Valves Water Flow Rate SF-1 Dispensing ValveUF-1 Dispensing Valve Adjusting WATER-TO-SYRUP Ratio Brix of Dispensed Product Cleaning DROP-IN Refrigeration Assembly Condenser Coil Cleaning Water Tank Water Tank Wash Syrup Systems Sanitizing POST-MIX Syrup SystemsFlush Syrup Systems Sanitize Syrup Systems Water Flush Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation 312027000 Water Strainer Screen and DOUBLE-LIQUID Check Valve Liquid Check Valve Assembly Syrup Tank System Cleaning CO2 System CO2 GAS Check ValvesSyrup Flavor Change BAG-IN-BOX Syrup SystemWiring Schematic for Electronic ICE Bank Control Optional 560001023 301112002 301112002 Wiring Diagram SF-1 Dispensing Valve This page Left Blank Intentionally WATER-TO-SYRUP Ratio Troubleshooting POST-MIX System SystemTOO LOW or TOO High Comes OUT Dispensed ProductCarbonation TOO LOW Dispensing Valve Clear But Foams in CUP or GlassFrom ALL Dispensing Produces Foam AS ITLeaves Dispensing VALVE.CONT’D No Product Dispensed ValvesTroubleshooting Refrigeration System Not Form Sufficient ICE Bank Compressor OperatesContinuously but does Agitator Motor notWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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R-134A specifications

Cornelius R-134A is a refrigerant commonly used in various cooling and air conditioning applications. It belongs to the hydrofluorocarbon (HFC) family and has become a favored alternative to many ozone-depleting substances. Unlike its predecessors, R-12, which has been phased out due to its detrimental effects on the ozone layer, R-134A offers a more environmentally friendly solution, albeit still having global warming potential.

One of the main features of R-134A is its favorable thermodynamic properties. It exhibits a low boiling point of approximately -26.3°C (-15.3°F), making it suitable for various refrigeration applications, including automotive air conditioning, commercial cooling systems, and domestic refrigerators. Its efficiency is regarded as superior, allowing for quick heat absorption and dissipation. This efficiency translates into energy savings, ultimately benefiting both consumers and manufacturers.

R-134A also boasts a relatively high vaporization heat, demonstrating its effectiveness in heat transfer processes. The low toxicity and non-flammability of R-134A further enhance its appeal, as it poses minimal risk during handling and application. This characteristic makes R-134A safer for technicians and users compared to older refrigerants, which presented higher health hazards.

Within modern technologies, R-134A plays a crucial role in both chiller systems and heat pump applications. It is compatible with various lubricants, allowing manufacturers to utilize R-134A in existing systems with minimal modifications. However, it is essential to use the correct type of oil, as mixing different types can lead to system inefficiencies and potential failure.

Despite its advantages, R-134A has a global warming potential of around 1,430 times greater than carbon dioxide, prompting the refrigerant industry to look for alternatives. Newer refrigerants, such as R-1234yf, offer lower environmental impact, driving a shift towards more sustainable options.

In conclusion, Cornelius R-134A remains a widely used refrigerant known for its efficiency, safety, and effectiveness in heat transfer. While it has played a significant role in the refrigeration and air conditioning industries, the ongoing search for eco-friendly alternatives highlights the need for continued innovation and adherence to environmental standards.
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