Cornelius R-134A service manual Liquid Check Valve Assembly

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Part No.

 

Name

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5470E

Flat Washer

 

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312418000

Ball Seat (Quad Ring)

 

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312419000

Ball

 

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5470D

Spring

 

FIGURE 10. LIQUID CHECK VALVE ASSEMBLY

NOTE: When indicator on the CO2 cylinder primary CO2 regulator assembly 1800-psi gage is in the shaded (‘‘change CO2 cylinder’’) portion of the dial, the CO2 cylinder is almost empty and should be changed.

1.Fully close (clockwise) the CO2 cylinder main shutoff valve.

2.Slowly loosen primary the CO2 regulator assembly coupling nut allowing CO2 pressure to escape, then remove the regulator assembly from the empty CO2 cylinder.

3.Unfasten safety chain and remove the empty CO2 cylinder.

WARNING: To avoid personal injury and/or property damage, always secure the CO2 cylinder in an upright position with a safety chain to prevent it from falling over. Should the valve become accidentally damaged or broken off, the CO2 cylinder can cause serious

personal injury.

4.Position full CO2 cylinder in an upright position and secure with a safety chain.

5.Make sure a gasket is in place inside the primary CO2 regulator coupling nut, then install regulator on the CO2 cylinder.

6.Open (counterclockwise) the CO2 cylinder main shutoff valve slightly to allow the lines to slowly fill with gas, then open the valve fully to back-seat the valve. (Back-seating the valve prevents leakage around the valve shaft).

7.Check all CO2 connections for leaks. Tighten any loose connections and repair any leaks.

REPLENISHING SYRUP SUPPLY

NOTE: The following instructions are applicable only when replenishing same flavor syrup. Refer to SYRUP FLAVOR CHANGE when changing syrup flavor.

312027000

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Contents This Document Contains Important Information Installation/Service ManualTable of Contents Table of Contents cont’d Compressor Operates Continuously but does not Form Troubleshooting Refrigeration SystemSafety Information Page This page Left Blank Intentionally Unit Description General DescriptionWarranty Reference Information Theory of Operation Flow Diagram FIVE-FLAVOR Unit with BUILT-IN Cold Carbonator Flow Diagram SIX-FLAVOR Unit with BUILT-IN Cold Carbonator This page Left Blank Intentionally Identification of LOOSE-SHIPPED Parts Unpacking and InspectionCutting Hole in Countertop Installing UnitConnecting Plain Water Source Lines to Unit Selecting LocationSyrup Inlet Supply Line Connections SIX-FLAVOR Unit Shown Connecting Syrup Source Lines to Unit Fill Water Tank and Start Refrigeration System Connecting CO2 Source Line to UnitPreparing Unit for Operation Sealing Unit Base to CountertopUnit Unit OperationAdjust WATER-TO-SYRUP Ratio Brix of Dispensed Product 312027000 Daily PRE-OPERATION Check Operating ControlsReplenishing CO2 Supply AdjustmentsCleaning and Sanitizing Unit OperationCleaning CO2 GAS Check Valves Checking ICE Water BathSanitizing Syrup Systems This page Left Blank Intentionally Periodic Inspection Front Access Panel RemovalPreparing Unit for SHIPPING, STORING, or Relocating Hood and Front Panel RemovalDispenser Components SF-1 Dispensing Valve Adjusting Dispensing Valves Water Flow RateUF-1 Dispensing Valve Adjusting WATER-TO-SYRUP Ratio Brix of Dispensed Product Cleaning DROP-IN Refrigeration Assembly Condenser Coil Cleaning Water Tank Water Tank Sanitizing POST-MIX Syrup Systems Wash Syrup SystemsFlush Syrup Systems Water Flush Syrup Systems Sanitize Syrup SystemsPurge Water OUT of Syrup Systems Restore Operation 312027000 Water Strainer Screen and DOUBLE-LIQUID Check Valve Liquid Check Valve Assembly BAG-IN-BOX Syrup System Cleaning CO2 System CO2 GAS Check ValvesSyrup Flavor Change Syrup Tank SystemWiring Schematic for Electronic ICE Bank Control Optional 560001023 301112002 301112002 Wiring Diagram SF-1 Dispensing Valve This page Left Blank Intentionally Troubleshooting POST-MIX System System WATER-TO-SYRUP RatioTOO LOW or TOO High Dispensing Valve Clear But Foams in CUP or Glass Dispensed ProductCarbonation TOO LOW Comes OUTValves Produces Foam AS ITLeaves Dispensing VALVE.CONT’D No Product Dispensed From ALL DispensingTroubleshooting Refrigeration System Agitator Motor not Compressor OperatesContinuously but does Not Form Sufficient ICE BankWarranty Page One Cornelius Place Anoka, Minnesota 612 800
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R-134A specifications

Cornelius R-134A is a refrigerant commonly used in various cooling and air conditioning applications. It belongs to the hydrofluorocarbon (HFC) family and has become a favored alternative to many ozone-depleting substances. Unlike its predecessors, R-12, which has been phased out due to its detrimental effects on the ozone layer, R-134A offers a more environmentally friendly solution, albeit still having global warming potential.

One of the main features of R-134A is its favorable thermodynamic properties. It exhibits a low boiling point of approximately -26.3°C (-15.3°F), making it suitable for various refrigeration applications, including automotive air conditioning, commercial cooling systems, and domestic refrigerators. Its efficiency is regarded as superior, allowing for quick heat absorption and dissipation. This efficiency translates into energy savings, ultimately benefiting both consumers and manufacturers.

R-134A also boasts a relatively high vaporization heat, demonstrating its effectiveness in heat transfer processes. The low toxicity and non-flammability of R-134A further enhance its appeal, as it poses minimal risk during handling and application. This characteristic makes R-134A safer for technicians and users compared to older refrigerants, which presented higher health hazards.

Within modern technologies, R-134A plays a crucial role in both chiller systems and heat pump applications. It is compatible with various lubricants, allowing manufacturers to utilize R-134A in existing systems with minimal modifications. However, it is essential to use the correct type of oil, as mixing different types can lead to system inefficiencies and potential failure.

Despite its advantages, R-134A has a global warming potential of around 1,430 times greater than carbon dioxide, prompting the refrigerant industry to look for alternatives. Newer refrigerants, such as R-1234yf, offer lower environmental impact, driving a shift towards more sustainable options.

In conclusion, Cornelius R-134A remains a widely used refrigerant known for its efficiency, safety, and effectiveness in heat transfer. While it has played a significant role in the refrigeration and air conditioning industries, the ongoing search for eco-friendly alternatives highlights the need for continued innovation and adherence to environmental standards.
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