Multiquip HATZ1D81S-325 manual Basic Engine, Initial Servicing

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BASIC ENGINE

Figure 3. Engine Controls and Components

INITIAL SERVICING

The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufac- turer’s Engine manual for operating and servicing information.

1.Fuel Filler Cap/Fuel Tank — Pull this latch to add diesel fuel to the tank. After refueling, always make sure the fuel cap is latched properly. DO NOT over fill. For additional information refer to engine owner’s manual.

. DANGER

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2.Engine Lifting Straps/Cover — Remove the air cleaner cover, then lift this cover (the one with decals on it) to gain access to the engine lifting straps.

3.Air Cleaner/Cover — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on side of air filter cover to gain access to filter element.

4.Speed Control Lever — This lever is connected to the throttle control which is located on the side of the engine compartment cover. Use this lever to control engine speed.

5.Dipstick — Remove dipstick to determine if the engine oil level is low. If low, add oil as specified.

6.Engine Motor Mounts — Attach these engine mounts to the pump frame. Tighten securely.

7.Oil Filter — Remove this bolt to gain access (internal) to the engine oil filter. Service the oil filter as recommended in the maintenance section of this manual.

8.Oil Drain Plugs There are two oil drain plugs, one is underneath the flywheel, the other on the side of the engine. Remove these plugs to drain engine oil from the engine crankcase.

9.Crankshaft — Connect this shaft to the input of the transmission.

10.Muffler — Used to reduce noise and emissions.

11.Nameplate — Contains information about the engine.

NOTICE

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

WARNING

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

PAGE 16 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)

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Contents Model MVH508DZ This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Diesel engine exhaust and somePage Table of Contents MVH508DZ Reversible Plate CompactorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Engine Safety Compactor SafetyBefore servicing equipment Battery Safety Electric Start only Fuel Safety Use well-insulated gloves when picking up the battery Transporting Safety Emissions InformationSpecifications Centrifugal Force Lbf 65 kN31.5 x 35.43 in 800 x 900 mm Engine MakeDimensions 25.59 31.5 40.94 47.64 53.54 35.43 63.00General Information Components Plate Compactor ComponentsComponents Basic Engine Initial ServicingInspection Before StartingEngine OIL Check Fuel CheckBelt Cover Removal Belt InspectionBelt Tension Vibrator OIL CheckHandle Height Adjustment Handle BARInsert the key to the key switch StartupStarting the Engine Turn the key to the Run position . The buzzer soundsRecoil Start Operation OperationStopping the Engine Never stop the engine suddenly while working at high speedsEmergency Shutdown Turn the key to the Stop position . The buzzer will stopMaintenance General MaintenanceEngine Maintenance Perform engine maintenance as listed in TableEngine AIR Cleaner Machine InspectionTightening Torque Perform machine inspection as listed in TableEngine OIL Cyclone CleanerUnlatch and remove dust pot Figure Hydraulic OIL Case the air bleeding is insufficient, repeat steps 9Spark Plug Spark Arrester CleaningBelt Battery is not included with this machine BatteryCheck the battery checker on the hour tachometer Figure Storage HandleTroubleshooting Compactor Troubleshooting Engine Troubleshooting EngineDipstick Explanation of Code in Remarks Column Sample Parts ListXxxxx only Not Used on Suggested Spare Parts Page Vibrating Plate Assy Vibrating Plate OIL GaugeCopper Packing PlugVibrator Assy Connector PT, PF 1/4 Roller BearingRotary SHAFT, Drive GEAR, DriveBase and Engine Assy Base Engine AssyStud Bolt Belt COVER,Base and Engine Assy Cleaner Stay PLATE, Cleaner StayCLEANER, Cyclone Joint CleanerElectric Device Assy 103Battery Holder HOLDER, BatteryTIE-DOWN ROD, Battery Battery Cable +Electric Device Assy Wiring Fixed Base Wire HarnessPANEL, Rear Cover Socket Head ScrewControl Assy Handle Bracket R Handle Bracket LRubber Coupling Conical Washer Lock M247255 Throttle Wire Packing L, HandlePacking R, Handle Rubber PieceNameplate and Decals Assy Nameplate and Decals Assy Hatz 1D81S-325 Engine Spare Parts KIT Assy Hatz 1D81S-325 Engine Spare Parts Kits Assy Hatz 1D81S-325 Engine Accessories Assy Technical Cleaner High Temperature PasteHigh Temperature Fett Accessories KITHatz 1D81S-325 Engine Crankcase 1 Assy Not Sold SeparatelyIncludes Items /$ CYL. PINNozzle Bearing BushHatz 1D81S-325 Engine Crankcase 2 Assy 11 H 13 DHousing CAM FollowerCAM Follow SP ALLEN, ScrewHatz 1D81S-325 Engine Crankshaft Bearing Flange Assy Counter Weight Fitting KEYGEARWHEEL, Crankshaft Buffer RingHatz 1D81S-325 Engine Camshaft Assy 04099920 Camshaft AssyHatz 1D81S-325 Engine Piston Assy Gudgeon CIR ClipPiston Ring SET 100/STD Bush for ConrodHatz 1D81S-325 Engine Cylinder Head Assy Adjusting Screw Valve GuideIntake Valve Exhaust ValveHatz 1D81S-325 Engine Cylinder Head Assy Cylinder Head Screw GASKET, Rocker CoverCover Cylinder Head Lifting BracketHatz 1D81S-325 Engine PUSHROD, Flywheel Assy Pushrod Protection TubePressure Ring RING, FlywheelHatz 1D81S-325 Engine OIL PUMP, Governor Assy Housing for OIL Pump PLATE, Centrifugal WeightFlyweight Countersunk ScrewHatz 1D81S-325 Engine Timing Cover Assy BEARING, Bushing Hatz 1D81S-325 Engine Fuel Pump Assy Roller Tappet GuideGasket 0.10 MM Gasket 0.20 MMHatz 1D81S-325 Engine AIR Ducting Assy HOUSING, Intermediate Includes Items W/ $Sealing Strip 35 MM Sealing Strip 76 MMHatz 1D81S-325 Engine Speed Control Assy Shim LeverTension Spring Thigh SpringHatz 1D81S-325 Engine Fuel Tank Assy Rubber Shell NippleFuel FILTER/SIEVE Drain PlugHatz 1D81S-325 Engine AIR Filter Assy 111 112 42 2 2 3INDICATOR. Plate Signal RingFILTER, Maintenance Indicator Intake PIPE, CleanerHatz 1D81S-325 Engine Muffler Assy Gasket Exhaust Silencer MUFFLER, GuardGuard Closing CAPHatz 1D81S-325 Engine Starting Handle Assy Plate Spring Spring aClosing Plug Includes Item W/+Hatz 1D81S-325 Engine Starting Motor Assy Plug Sleeve Housing PIN TERM. Housing 6-WAYPlug Housing 4-P Plug Housing 2-PHatz 1D81S-325 Engine SPEC. Equipment Assy Threaded Bushing Securing NUTTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help