Multiquip HATZ1D81S-325 manual General Maintenance

Page 24

MAINTENANCE

GENERAL MAINTENANCE

General maintenance practices are crucial to the performance and longevity of your compactor. This equipment requires routine cleaning, inspection and lubrication. Refer to Table 5 and Table 6 for scheduled engine and compactor maintenance.

The following maintenance procedures can prevent serious compactor damage or malfunctioning.

NOTICE

Refer to HATZ engine manual supplied with your compactor for more detailed engine maintenance and troubleshooting.

CAUTION

ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance work on a hot engine.

CAUTION

ALWAYS disconnect the spark plug wire from the spark plug and secure away from the engine before performing maintenance or adjustments on the machine.

WARNING

Some maintenance procedures may require the engine to be run. Ensure that the maintenance area is well ventilated. Fuel engine exhaust contains poisonous carbon monoxide gas that can cause unconsciousness and may result in DEATH.

General Cleanliness

Clean the compactor daily. Remove all dust and debris buildup (mud, clay etc.). If the compactor is steam-cleaned, ensure that lubrication is accomplished AFTER steam cleaning.

NOTICE

Inspection and other services should always be carried out on hard and level ground with the engine shut down.

NOTICE

The inspection intervals listed in the maintenance tables are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.

PAGE 24 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)

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Contents Model MVH508DZ This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Diesel engine exhaust and somePage Table of Contents MVH508DZ Reversible Plate CompactorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Compactor Safety Engine SafetyBefore servicing equipment Fuel Safety Battery Safety Electric Start only Use well-insulated gloves when picking up the battery Transporting Safety Emissions InformationSpecifications Centrifugal Force Lbf 65 kN31.5 x 35.43 in 800 x 900 mm Engine MakeDimensions 25.59 31.5 40.94 47.64 53.54 35.43 63.00General Information Components Plate Compactor ComponentsComponents Basic Engine Initial ServicingInspection Before StartingEngine OIL Check Fuel CheckBelt Cover Removal Belt InspectionBelt Tension Vibrator OIL CheckHandle Height Adjustment Handle BARInsert the key to the key switch StartupStarting the Engine Turn the key to the Run position . The buzzer soundsRecoil Start Operation OperationStopping the Engine Never stop the engine suddenly while working at high speedsEmergency Shutdown Turn the key to the Stop position . The buzzer will stopMaintenance General MaintenanceEngine Maintenance Perform engine maintenance as listed in TableEngine AIR Cleaner Machine InspectionTightening Torque Perform machine inspection as listed in TableCyclone Cleaner Engine OILUnlatch and remove dust pot Figure Hydraulic OIL Case the air bleeding is insufficient, repeat steps 9Spark Arrester Cleaning Spark PlugBelt Battery Battery is not included with this machineCheck the battery checker on the hour tachometer Figure Storage HandleTroubleshooting Compactor Troubleshooting Engine Troubleshooting EngineDipstick Sample Parts List Explanation of Code in Remarks ColumnXxxxx only Not Used on Suggested Spare Parts Page Vibrating Plate Assy Vibrating Plate OIL GaugeCopper Packing PlugVibrator Assy Connector PT, PF 1/4 Roller BearingRotary SHAFT, Drive GEAR, DriveBase and Engine Assy Base Engine AssyStud Bolt Belt COVER,Base and Engine Assy Cleaner Stay PLATE, Cleaner StayCLEANER, Cyclone Joint CleanerElectric Device Assy 103Battery Holder HOLDER, BatteryTIE-DOWN ROD, Battery Battery Cable +Electric Device Assy Wiring Fixed Base Wire HarnessPANEL, Rear Cover Socket Head ScrewControl Assy Handle Bracket R Handle Bracket LRubber Coupling Conical Washer Lock M247255 Throttle Wire Packing L, HandlePacking R, Handle Rubber PieceNameplate and Decals Assy Nameplate and Decals Assy Hatz 1D81S-325 Engine Spare Parts KIT Assy Hatz 1D81S-325 Engine Spare Parts Kits Assy Hatz 1D81S-325 Engine Accessories Assy Technical Cleaner High Temperature PasteHigh Temperature Fett Accessories KITHatz 1D81S-325 Engine Crankcase 1 Assy Not Sold SeparatelyIncludes Items /$ CYL. PINNozzle Bearing BushHatz 1D81S-325 Engine Crankcase 2 Assy 11 H 13 DHousing CAM FollowerCAM Follow SP ALLEN, ScrewHatz 1D81S-325 Engine Crankshaft Bearing Flange Assy Counter Weight Fitting KEYGEARWHEEL, Crankshaft Buffer RingHatz 1D81S-325 Engine Camshaft Assy 04099920 Camshaft AssyHatz 1D81S-325 Engine Piston Assy Gudgeon CIR ClipPiston Ring SET 100/STD Bush for ConrodHatz 1D81S-325 Engine Cylinder Head Assy Adjusting Screw Valve GuideIntake Valve Exhaust ValveHatz 1D81S-325 Engine Cylinder Head Assy Cylinder Head Screw GASKET, Rocker CoverCover Cylinder Head Lifting BracketHatz 1D81S-325 Engine PUSHROD, Flywheel Assy Pushrod Protection TubePressure Ring RING, FlywheelHatz 1D81S-325 Engine OIL PUMP, Governor Assy Housing for OIL Pump PLATE, Centrifugal WeightFlyweight Countersunk ScrewHatz 1D81S-325 Engine Timing Cover Assy BEARING, Bushing Hatz 1D81S-325 Engine Fuel Pump Assy Roller Tappet GuideGasket 0.10 MM Gasket 0.20 MMHatz 1D81S-325 Engine AIR Ducting Assy HOUSING, Intermediate Includes Items W/ $Sealing Strip 35 MM Sealing Strip 76 MMHatz 1D81S-325 Engine Speed Control Assy Shim LeverTension Spring Thigh SpringHatz 1D81S-325 Engine Fuel Tank Assy Rubber Shell NippleFuel FILTER/SIEVE Drain PlugHatz 1D81S-325 Engine AIR Filter Assy 111 112 42 2 2 3INDICATOR. Plate Signal RingFILTER, Maintenance Indicator Intake PIPE, CleanerHatz 1D81S-325 Engine Muffler Assy Gasket Exhaust Silencer MUFFLER, GuardGuard Closing CAPHatz 1D81S-325 Engine Starting Handle Assy Plate Spring Spring aClosing Plug Includes Item W/+Hatz 1D81S-325 Engine Starting Motor Assy Plug Sleeve Housing PIN TERM. Housing 6-WAYPlug Housing 4-P Plug Housing 2-PHatz 1D81S-325 Engine SPEC. Equipment Assy Threaded Bushing Securing NUTTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help