Multiquip HATZ1D81S-325 manual Troubleshooting Compactor

Page 32

TROUBLESHOOTING (COMPACTOR)

Troubleshooting (Compactor)

Symptom

Possible Problem

Solution

 

Clutch slips?

Adjust or replace clutch.

 

V-belt slips?

Adjust or replace V-belt.

 

Excessive oil in vibrator?

Fill to correct level.

Travel speed low and vibration

 

Check vibrator assembly for any

Trouble in vibrator internals?

worn or defective parts, replace any

weak.

 

defective parts.

 

 

 

Aeration in hydraulic oil for for travel

Purge air in hydraulic oil. (Bleed plug)

 

reversing system?

 

 

 

Engine speed incorrect?

Set engine speed to correct RPM.

 

Hydraulic pump problems?

Check hydraulic pump.

 

Direction Control Lever installation

Correct installation of lDirection

 

wrong?

Control Lever.

Travels forward or backward but

Broken or defective oil hose?

Replace oil hose.

Aeration in hydraulic oil?

Purge air in hydraulic oil. (Bleed plug)

unable to switch direction.

Excessive oil in reversing system?

Fill to correct level.

 

 

Hydraulic pump clogged with trash?

Clean valve inside hydraulic pump.

 

Cylinder piston bearing failure?

Check piston bearing in cylinder for

 

leakage.

 

 

 

V-belt disengaged or slips?

Engage V-belt, adjust or replace.

 

Clutch slips?

Adjust clutch, replace if necessary.

Does not travel in forward or reverse

Vibrator locks?

Check vibrator and correct problem.

 

Cylinder piston bearing failure?

Check piston bearing in cylinder for

 

leakage at USH packing.

 

 

 

Piston inside hydraulic pump not

Adjust or replace.

Direction Control Lever operating

moving smoothly?

 

resistance for reverse is high.

Vibrator cylinder piston does not move

Adjust or replace.

 

smoothly

 

 

PAGE 32 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)

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Contents Model MVH508DZ This Manual Must Accompany the Equipment AT ALL TimesProposition 65 Warning Diesel engine exhaust and somePage Table of Contents MVH508DZ Reversible Plate CompactorParts Ordering Procedures Ordering parts has never been easierSafety Information Safety MessagesGeneral Safety Before servicing equipment Compactor SafetyEngine Safety  Use well-insulated gloves when picking up the battery Fuel SafetyBattery Safety Electric Start only Transporting Safety Emissions InformationSpecifications Centrifugal Force Lbf 65 kN31.5 x 35.43 in 800 x 900 mm Engine MakeDimensions 25.59 31.5 40.94 47.64 53.54 35.43 63.00General Information Components Plate Compactor ComponentsComponents Basic Engine Initial ServicingInspection Before StartingEngine OIL Check Fuel CheckBelt Cover Removal Belt InspectionBelt Tension Vibrator OIL CheckHandle Height Adjustment Handle BARInsert the key to the key switch StartupStarting the Engine Turn the key to the Run position . The buzzer soundsRecoil Start Operation OperationStopping the Engine Never stop the engine suddenly while working at high speedsEmergency Shutdown Turn the key to the Stop position . The buzzer will stopMaintenance General MaintenanceEngine Maintenance Perform engine maintenance as listed in TableEngine AIR Cleaner Machine InspectionTightening Torque Perform machine inspection as listed in TableUnlatch and remove dust pot Figure Cyclone CleanerEngine OIL Hydraulic OIL Case the air bleeding is insufficient, repeat steps 9Belt Spark Arrester CleaningSpark Plug Check the battery checker on the hour tachometer Figure BatteryBattery is not included with this machine Storage HandleTroubleshooting Compactor Troubleshooting Engine Troubleshooting EngineDipstick Xxxxx only Not Used on Sample Parts ListExplanation of Code in Remarks Column Suggested Spare Parts Page Vibrating Plate Assy Vibrating Plate OIL GaugeCopper Packing PlugVibrator Assy Connector PT, PF 1/4 Roller BearingRotary SHAFT, Drive GEAR, DriveBase and Engine Assy Base Engine AssyStud Bolt Belt COVER,Base and Engine Assy Cleaner Stay PLATE, Cleaner StayCLEANER, Cyclone Joint CleanerElectric Device Assy 103Battery Holder HOLDER, BatteryTIE-DOWN ROD, Battery Battery Cable +Electric Device Assy Wiring Fixed Base Wire HarnessPANEL, Rear Cover Socket Head ScrewControl Assy Handle Bracket R Handle Bracket LRubber Coupling Conical Washer Lock M247255 Throttle Wire Packing L, HandlePacking R, Handle Rubber PieceNameplate and Decals Assy Nameplate and Decals Assy Hatz 1D81S-325 Engine Spare Parts KIT Assy Hatz 1D81S-325 Engine Spare Parts Kits Assy Hatz 1D81S-325 Engine Accessories Assy Technical Cleaner High Temperature PasteHigh Temperature Fett Accessories KITHatz 1D81S-325 Engine Crankcase 1 Assy Not Sold SeparatelyIncludes Items /$ CYL. PINNozzle Bearing BushHatz 1D81S-325 Engine Crankcase 2 Assy 11 H 13 DHousing CAM FollowerCAM Follow SP ALLEN, ScrewHatz 1D81S-325 Engine Crankshaft Bearing Flange Assy Counter Weight Fitting KEYGEARWHEEL, Crankshaft Buffer RingHatz 1D81S-325 Engine Camshaft Assy 04099920 Camshaft AssyHatz 1D81S-325 Engine Piston Assy Gudgeon CIR ClipPiston Ring SET 100/STD Bush for ConrodHatz 1D81S-325 Engine Cylinder Head Assy Adjusting Screw Valve GuideIntake Valve Exhaust ValveHatz 1D81S-325 Engine Cylinder Head Assy Cylinder Head Screw GASKET, Rocker CoverCover Cylinder Head Lifting BracketHatz 1D81S-325 Engine PUSHROD, Flywheel Assy Pushrod Protection TubePressure Ring RING, FlywheelHatz 1D81S-325 Engine OIL PUMP, Governor Assy Housing for OIL Pump PLATE, Centrifugal WeightFlyweight Countersunk ScrewHatz 1D81S-325 Engine Timing Cover Assy BEARING, Bushing Hatz 1D81S-325 Engine Fuel Pump Assy Roller Tappet GuideGasket 0.10 MM Gasket 0.20 MMHatz 1D81S-325 Engine AIR Ducting Assy HOUSING, Intermediate Includes Items W/ $Sealing Strip 35 MM Sealing Strip 76 MMHatz 1D81S-325 Engine Speed Control Assy Shim LeverTension Spring Thigh SpringHatz 1D81S-325 Engine Fuel Tank Assy Rubber Shell NippleFuel FILTER/SIEVE Drain PlugHatz 1D81S-325 Engine AIR Filter Assy 111 112 42 2 2 3INDICATOR. Plate Signal RingFILTER, Maintenance Indicator Intake PIPE, CleanerHatz 1D81S-325 Engine Muffler Assy Gasket Exhaust Silencer MUFFLER, GuardGuard Closing CAPHatz 1D81S-325 Engine Starting Handle Assy Plate Spring Spring aClosing Plug Includes Item W/+Hatz 1D81S-325 Engine Starting Motor Assy Plug Sleeve Housing PIN TERM. Housing 6-WAYPlug Housing 4-P Plug Housing 2-PHatz 1D81S-325 Engine SPEC. Equipment Assy Threaded Bushing Securing NUTTerms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help
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