7.Assemble the wheel support to the bottom of the cart using eight 5/16" x 3/4" truss head bolts and 5/16" nylock nuts as shown in figure 4. Heads of bolts go on the inside of cart. Tighten.
5/16" x 3/4"
TRUSS HEAD BOLT
WHEEL
SUPPORT
5/16"
NYLOCK
NUT
FIGURE 4
8.To prevent accidental tipping during the following assembly procedures, lower the cart to rest upside down, with the wheel support facing up, as shown in figure 5.
9.Align the latch stand bracket so that the tab is at the rear. Fasten the bracket to the rear set of holes at the front of the cart using two 1/4" x 5/8" hex bolts, 1/4" flat washers and 1/4" nylock nuts. Use the 1/4" flat washers as shims between the bracket and the cart bed. Make finger tight. See figure 5.
LATCH STAND | |
BRACKET | 1/4" NYLOCK NUT |
(Tab at rear) |
|
| 1/4" FLAT |
| WASHER |
| 1/4" x 5/8" |
| HEX BOLT |
FIGURE 5
10.Position the rear tongue on the wheel support and the latch stand bracket. Assemble the axle through the wheel support and the tongue. See figure 6.
IMPORTANT: Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever.
AXLE | TONGUE |
| |
| (REAR) |
| LATCH |
| LOCK |
| LEVER |
FIGURE 6
11.Assemble a spacer tube onto each end of the axle as shown in figure 7.
12.Assemble a 1" flat washer, a wheel (valve stem facing out), and another 1" flat washer onto the axle as shown in figure 7. Secure the wheel with a cotter pin, spreading the ends so that a hub cap can fit over the pin. Assemble the hub cap by pressing it onto the flat washer. Repeat on other end of axle.
| SPACER TUBE |
|
WHEEL | AXLE | |
1" FLAT |
|
|
WASHER |
|
|
|
| 1" FLAT |
|
| WASHER |
HUB CAP | COTTER PIN |
|
|
| |
FIGURE 7
8