Troy-Bilt LS338 manual Beam and Splitting Wedge, Hose Clamps, Engine, Flexible Pump Coupler, Tires

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kerosene whenever any repair work is performed on the tank, hydraulic pump or valve. For this job, contact your nearest service dealer.

Hydraulic Filter

Change the hydraulic filter every 50 hours of operation. Use only a 10 micron hydraulic filter. Order part number 723-0405.

Beam and Splitting Wedge

Lubricate both sides of the beam (where it comes into contact with the splitting wedge), before each use, with engine oil. The wedge plate on the log splitter is designed so the gibs on the side of the wedge plate can be removed and rotated and/or turned over for even wear.

Make certain to readjust the adjustment bolts so wedge moves freely, but no excess space exists between the wedge plate and the beam.

Hose Clamps

Check, before each use, if hose clamps on the suction hose (attached to the side of the pump) are tight. Check the hose clamps on the return hose at least once a season.

Engine

Refer to the engine manual for all maintenance needs.

Flexible Pump Coupler

The flexible pump coupler is a nylon “spider” insert, located between the pump and the engine shaft. Over time, the coupler will harden and deteriorate.

Replace the coupler if you detect vibration or noise coming from the area between the engine and the pump. If the coupler fails completely, you will experience a loss of power.

IMPORTANT: Never hit the engine shaft in any manner, as a blow will cause permanent damage to the engine.

Remove three nuts and lock washers that secure the pump to the coupling shield. Two nuts are at the bottom corners and one is in the top center.

Remove the pump.

Rotate the engine by slowly pulling starter handle until engine coupling half set screw is visible. Loosen set screw using allen wrench and slide coupling half off engine shaft.

Loosen set screw on pump coupling half and remove coupling half.

Slide new engine coupling half onto the engine shaft until the end of the shaft is flush with the inner portion of the coupling half. (There must be space between end of the engine support bracket and coupling half). Tighten set screw.

Install pump coupling half and key on pump shaft. Rotate coupling half until set screw faces opening in shield. Do not tighten set screw.

Install nylon “spider” onto engine coupling half.

Align pump coupling half with nylon “spider” by rotating engine using starter handle. Slide coupling half into place while guiding three mounting bolts through holes in pump support bracket.

Secure with nuts and washers removed earlier.

Set .010” to .060” clearance between the nylon “spider” and the engine coupling half by sliding a matchbook cover between the nylon “spider” and the engine coupling half and moving pump coupling half as needed. Secure pump coupling half with set screw. See Figure 16.

NOTE: Make certain proper clearance is obtained before tightening set screw.

 

 

 

 

 

Gear Pump

Set

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steel

Nylon

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

“Spider”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Coupling

Insert

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Halves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine

Figure 16

Tires

See sidewall of tire for recommended pressure. Maximum tire pressure under any circumstances is 30 p.s.i. Maintain equal pressure on all tires.

WARNING: Excessive pressure (over 30 p.s.i.) when seating beads may cause tire/rim assembly to burst with force sufficient to cause serious injury.

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Contents Operator’s Manual Table of Contents General Practices Important Safe Operation PracticesPreparation Operation Maintenance and StorageYour Responsibility Assembling Your LOG Splitter Attaching Wheels Hitch AssemblyAttaching the Tongue Attaching FendersAttaching Beam Attaching Engine-Pump AssemblyAttaching The Hoses Preparing the Log Splitter Attaching the Log CradleStopping Engine Know Your LOG SplitterControl Handle Horizontal & Vertical Beam LocksOperating Your LOG Splitter Using the Log SplitterGas and Oil Fill-Up Before Each UseRaising and Lowering Beam Operating TipsTransporting the Log Splitter Maintaining Your LOG Splitter Adjusting Your LOG SplitterHose Clamps Beam and Splitting WedgeEngine Flexible Pump CouplerStoring Your LOG Splitter TroubleshootingHydraulic Troubleshooting Parts List for Model LS338 Model LS338 MANUFACTURER’S Limited Warranty for