Xantrex Technology 3000 manual Calculating Cable Sizes, Calculating Size of DC Input Cables

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Designing Your Installation

Calculating Cable Sizes

To operate safely and effectively, the XPower Inverter 3000 Plus needs proper cables and fuses. Because the XPower Inverter 3000 Plus has low- voltage and high-current input, it is essential that you use low-resistance wiring between the battery and the inverter to deliver the maximum amount of usable energy to your load.

For safe and efficient operation, you will need to calculate cable sizes for your:

DC input cables from the battery to inverter (one way)

Chassis ground cable from the grounding point to the chassis ground lug on the inverter’s DC panel.

See Figure 3-4, “DC Panel Connections” on page 3–11.

WARNING

Use only copper wire rated 90 °C minimum. Never use a DC input cable longer than specified in Table 3-1. A longer cable can potentially generate enough heat to start a fire or result in poor inverter performance.

Calculating Size of DC Input Cables

Refer to Table 3-1 to plan the DC cabling:

Keep all cables as short as possible, and ensure that each cable between the inverter and the battery is no longer than 10 feet (3 m).

Do not use aluminum cable. It has about 1/3 more resistance than copper cable of the same size, and it is difficult to make good, low- resistance connections to aluminum wire.

We recommend that you use oil-resistant cable.

975-0128-01-01

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Contents Owner’s Guide XPower Inverter 3000 PlusDate and Revision Audience About This GuidePurpose ScopeRelated Information Conventions UsedImportant Safety Instructions Precautions When Working With Batteries Explosive gas precautionsPrecautions for Using Rechargeable Appliances Viii Contents Operation TroubleshootingSpecifications Alternators and Charging Systems Battery TypesXii Introduction Quality PowerComprehensive Protection Ease of UseDimensions of Remote On/Off Switch FeaturesRemote On/Off Switch AC Panel Feature DescriptionRemote On/Off Connector Port For connecting the Remote On Positive DC Cabling Terminal always connects to the cable DC PanelDesigning Your Installation Installation1Configuration for Normal Loads Choosing an Effective Charging System Installation CodesCalculating Battery Requirements Choosing an Appropriate Location Inverter must only be installed in a location that isCalculating Size of DC Input Cables Calculating Cable SizesCalculating Size of Chassis Ground Cable To select the correct fuse type and size Calculating Fuse/Circuit Breaker SizeInstallation Tools and Materials Installing the inverterSafety Instructions Installing the Remote On/Off Switch Overview of Installation StepsTo mount the inverter Mounting the InverterAC Connections Connecting the Chassis GroundGrounding Locations DC Disconnects and Over-Current DevicesTo make the DC connections Connecting the DC CablesInstallation Connecting the DC Cables Page Operating Several Loads at Once OperationTurning the Inverter On and Off Display Screen Turning the Inverter Off Between ChargesInput Voltage Power OutputOperating Limits Trouble Loads Inverter LoadsHigh Surge Loads Recharging Your Batteries Routine MaintenancePage Television Reception TroubleshootingCommon Problems Buzz in Audio EquipmentTroubleshooting Reference Consumer Hotline Page Electrical Performance SpecificationsPhysical Specifications Page Deep-Cycle Batteries Battery TypesBattery Types Automotive Starting BatteriesBattery Size To determine how much battery capacity you need Estimating Battery RequirementsPer Day Hours = a x B Battery Sizing ExampleBattery Sizing Worksheet Two Batteries Connected In Parallel Using Multiple BatteriesTwo Separate Battery Banks Battery Tips Following table Charging System Requirements Alternators and Charging SystemsCharging With an Engine Alternator Using a Standard Vehicle AlternatorUsing an Alternator Controller Using a High-Output AlternatorCharging From Alternative Energy Sources Charging From AC PowerPage Warranty Warranty and Product InformationWA-2 975-0128-01-01 Exclusions DisclaimerProduct Return Procedure Return Material Authorization PolicyOut of Warranty Service Purchased From Purchase Date Information About Your System
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