Yard Machines 509 manual Attaching Struts If Equipped, Removing Chute Retainer

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Rotate the axle shaft until first tab on the right side of the axle shaft clears the hole in the right pivot bar. Rotate further until second tab on the right side of the axle shaft locks into the hole in the same pivot bar. The tab on the left side of the axle shaft should hit on the surface of the left pivot bar.

Place one spacer on the rear axle, then one wave washer.

Place wheel assembly on end of axle. Secure with one flat washer and one hex jam nut. Tighten securely.

Repeat above steps to assemble the other wheel and then place all four height adjusters in the same relative position.

Attaching Struts (If Equipped)

Carriage

Bolt

Lock

Saddle

Washer

Washer

 

 

Strut

Hex

Hex Nut

 

Nut

 

Bell

Washer

Hex Screw

Figure 10

Once the upper handle is secured, removed the wing nut from one side of the of the handle and discard. See Figure 10.

Holding the carriage bolt that is already placed on the handle, place saddle washer, and then strut over the carriage bolt.

Place the lock washer and the hex nut over the bolt threading only a few turns, just enough to hold the handle.

Repeat on other side.

Attach the other end of struts as follows:

Attach End of

Struts Here

Figure 11

Place one flat washer over carriage bolt.

Insert carriage bolt up through hole in deck beside the engine and through the strut. Secure with lock washer and hex nut from the hardware pack.

Repeat step on the other side. See Figure 11.

Tighten all nuts and bolts on both ends of the strut securely.

Removing Chute Retainer

The chute deflector on your mower is held in an upright position by a retainer for shipping purposes only. Remove the retainer, following steps below, before running the mower for the first time.

Push the chute deflector up and towards the engine. Holding the deflector in this position, remove the retainer. See Figure 12.

Lower the chute deflector carefully to its operating position keeping your fingers out of the way.

Raise Chute

Deflector

Remove

Retainer

Figure 12

WARNING: The chute retainer must be removed and discarded before operating the mower.

Installing Mulching Baffle

If your mower is equipped with the optional mulching baffle, install it following instructions below.

Insert the mulching baffle so that the notches at the bottom of the baffle sit firmly on the lip of the deck opening. See Figure 13.

Slide the hooks of the baffle over the hinge pin on the discharge chute. Make sure that the hooks snaps into place, locking the mulching baffle firmly on to the mower.

Release the chute deflector.

 

Hinge Pin

 

 

Chute

 

 

Deflector

Baffle

Insert Notches

Baffle

Hook

Hook

 

on Top of Lip

 

 

Figure 13

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Contents OPERATOR’S Manual Table of Contents Maintaining Safety General OperationSlope Operation Page Slope Gauge Contents of Hardware Pack Assembling Your Lawn Mower Disconnecting Spark Plug WireSetting Up Your Lawn Mower Removing Unit From CartonInstalling Rear Wheels and Axle Shaft Installing Front WheelsAttaching Starter Rope Attaching Struts If Equipped Installing Mulching BaffleRemoving Chute Retainer Know Your Lawn Mower Stopping EngineGas and Oil Fill-Up Using Your Lawn MowerOperating Your Lawn Mower Starting EngineHandle Height Adjustment Making AdjustmentsCutting Height Adjustment Engine AdjustmentsGeneral Recommendations Maintaining Your Lawn MowerLubrication Engine MaintenanceDeck Storing Your Lawn Mower Troubleshooting Problem Cause RemedyModels Part Description MANUFACTURER’S Limited Warranty for