Service Instructions, Reassembly | Stanley Black & Decker DS06

SERVICE INSTRUCTIONS

PRIOR TO DISASSEMBLY

Clean exterior of the tool.

Obtain a seal kit so that all seals exposed during disas- sembly can be replaced.

ON-OFF VALVE SERVICING

TRIGGER (28) AND SAFETY CATCH (30) REMOVAL & INSTALLATION

1.Drive the roll pins (20) out of the handle assembly using a 3/16 in./4 mm diameter punch. Press the safety latch and remove the trigger (28).

NOTE: The safety catch can be removed at this time by driving out the 3/16 inch roll pin (21), but this is not neces- sary for servicing the on-off valve.

2.To install the trigger and safety catch reverse the above procedures.

VALVE SPOOL (14) REMOVAL &

INSTALLATION

1.Remove the plug button (19) from the top of the handle by prying under the edge and then pulling it from the handle.

2.Drive the roll pins (20) out of the handle assembly using a 3/16 in./4 mm diameter punch. Press the safety latch and remove the trigger (28).

3.Drive the roll pin (20) (holding the valve spool (14) in place) out of the handle using a 3/16 in./4 mm diameter punch.

4.Unscrew the seal cap (44) and remove it, the spring (42), and the steel ball (41).

5.Lift out the valve spool assy (14 thru 18).

6.Using a 1/2 in./12.7 mm diameter wood dowel, place the dowel into the valve spool bore from the plug button (19) end of the handle. Push the dowel against the water valve sleeve (38) to push the water sleeve out.

REASSEMBLY

1.Inspect the spool bore of the handle and the outer surfaces of the spool for damage. Some light surface scratches will be noticeable. Grooves, roughness or

a reduced diameter indicate ﬂuid contamination. If abnormal wear is present (more than normal polishing), replace both the spool and the handle.

2.Apply grease and install a new o-ring (15) onto the ON/ OFF valve (14).

3.Apply grease and install new o-rings (34 & 35) into the spool bore of the handle.

4.Apply grease and install new o-rings (37 & 39) onto the water valve sleeve (38).

5.If the spring retainers (16) and spring (17) were removed from the ON/OFF valve, reinstall them. Lubricate the ON/ OFF valve with hydraulic ﬂ uid and install it into the valve handle. Secure it in place with the roll pin (20).

6.Install the water valve sleeve into the valve handle.

7.Install the push pin (40), steel ball (41), spring (42), and seal cap (44). Make sure a new o-ring (43) is installed onto the seal cap.

8.Install the safety catch (30) making sure the spring (29) is positioned properly. Make sure the pin (33) is in place. Secure the safety catch with the roll pin (21).

9.Install the trigger (28) and secure with the roll pin (20).

10.Replace the plug button (19) and test the action of the safety catch and trigger.

FLOW CONTROL

Note:

Diamond saws with a serial number of 357 and above, no longer require a ﬂow control.

The ﬂ ow control (32) is factory preset and is not ﬁ eld ser- viceable. Use the following as guides to check for proper regulated ﬂ ow.

For 5 gpm model:

If the regulated ﬂ ow is over 6.6 gpm or under 5.4 gpm at 8 gpm input, the ﬂ ow control valve should be replaced.

For 8 gpm model:

If the regulated ﬂ ow is over 10 gpm or under 8 gpm at 12 gpm input, the ﬂ ow control valve should be replaced.

DS06 specifications

Stanley Black & Decker DS06 is a powerful and versatile tool that combines cutting-edge technology with user-friendly features, making it a must-have for both professionals and DIY enthusiasts. Designed for optimal performance, the DS06 caters to a wide range of applications, from heavy-duty construction tasks to light home improvement projects.

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In summary, the Stanley Black & Decker DS06 is a tool that exemplifies innovation and practicality. Its powerful motor, advanced battery technology, ergonomic design, and safety features make it an ideal choice for a diverse range of applications. Whether you're a professional contractor or a weekend warrior, the DS06 is equipped to meet your needs and elevate your work efficiency.