Multiquip QP-301TH manual Rules for Safe Operation, General Safety

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DANGER:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the trash pump:

GENERAL SAFETY

DO NOT operate or service this equipment before readingthisentiremanual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel- toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.

RULES FOR SAFE OPERATION

NEVERtouchthehotexhaustmanifold, muffler or cylinder.Allowthese parts to cool before servicing engine or pump.

HighTemperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

The engine of this pump requires an adequate free flow of cooling air. NEVER! operate the roller in any enclosed or narrow area where free flow of the air is restricted. If the air

flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property. Remember the pump's engine gives off DEADLY gases.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the pump in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

Refer to the Engine Owner's Manual for engine technical questions or information.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

PAGE 8 — QP-301TH TRASH PUMP — PARTS MANUAL — REV. #4 (10/05/05)

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Contents Multiquip Model QP-301TH Gasoline Powered Trash Pump 2 QP-301TH Trash Pump Parts Manual REV. #4 10/05/05 Heres HOW to GET Help QP-301TH Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationQP-202TH Safety Message Alert Symbols Accidental Starting General Safety Rules for Safe OperationRules for Safe Operation Specifications Pump Specifications Engine QP-301TH General Information ApplicationQP-301TH Pump Components QP-301TH Basic Engine Initial ServicingQP-301TH PRE-INSPECTION Engine QP-301TH PRE-SETUP Pump Read safety instructions at the beginning of manualQP-301TH Initial START-UP Engine QP-301TH Initial START-UP Engine QP-301TH Trash Pump Parts MANUAL- REV 10/05/05 QP-301TH Maintenance Pump Pump Vacuum TestQP-301TH Maintenance Pump QP-301TH Maintenance Engine Engine Maintenance ScheduleQP-301TH Maintenance Engine QP-301TH Preparation for Long -TERM Storage Pump StorageQP-301TH Trash Pump Parts MANUAL- REV 10/05/05 QP-301TH Troubleshooting Engine Engine TroubleshootingQP-301TH Troubleshooting ENGINE/PUMP QP-301TH Explanation of Code in Remarks Column Items Found In the Items Number ColumnQP-301TH Suggested Spare Parts QP-301THTRASH PUMP1TO 3 Units Honda GX240K1PA2 EngineQP-301TH Pump Assy Pump AssyENGINE, Honda Casing NPS3Casing Cover Suction Cover NPS332 QP-301TH Trash Pump Parts Manual REV. #4 10/05/05 Bolt Engine M10 X Bolt Casing Cover M8 XWasher M10 Seal Washer M8Honda GX240K1PA2 Engine AIR Cleaner Assy AIR Cleaner AssyCOVER, AIR Cleaner GROMMET, AIR CleanerCOLLAR, AIR Cleaner Collar B, AIR CleanerHonda GX240K1PA2 Engine Camshaft Assy Camshaft AssySPRING, Weight Return ARM, Valve RockerLIFTER, Valve PIVOT, Rocker ARMHonda GX240K1PA2 Engine Carburetor Assy Carburetor AssyGasket SET Valve SET, Float Float SET Engine S/N BE70B aScrew SET, Drain Screw SET B Choke SET Includes Items W SCREW, Throttle Stop NOZZLE, Main Collar SETHonda GX240K1PA2 Engine Control Assy Control AssySPRING, Control Adjusting ARM, GovernorROD, Governor SPRING, GovernorHonda GX240K1PA2 Engine Crankcase Cover Assy Crankcase Cover AssyWEIGHT, Governor HOLDER, Governor WeightPIN, Governor Weight GASKET, Case CoverCrankshaft /BALANCER Weight Assy Honda GX240K1PA2 Engine CRANKSHAFT/BALANCER AssyWEIGHT, Balancer Honda GX240K1PA2 Engine CRANKSHAFT/BALANCER AssyHonda GX240K1PA2 Engine Cylinder Barrel Assy Cylinder Barrel AssySHAFT, Governor ARM BOLT, Drain PLUG2Washer NUT, Flange 10MMHonda GX240K1PA2 Engine Cylinder Head Assy Cylinder Head AssyGUIDE, Valve OS Optional CLIP, Valve GuideGASKET, Cylinder Head COVER, HeadHonda GX240K1PA2 Engine FAN Cover Assy FAN Cover AssyCLIP, Wire Harness CLIP, TubeShroud SUB- HarnessHonda GX240K1PA2 Engine Flywheel Assy Flywheel AssyFAN, Cooling FlywheelHonda GX240K1PA2 Engine Fueltank Assy Fuel Tank AssyRUBBER, Supporter 107MM JOINT, Fuel TankTANK, Fuel *NH1* Black GASKET, Fuel Filler CAPHonda GX240K1PA2 Engine Ignition Coil Assy Ignition Coil AssyWIRE, Stop Switch 370MM Coil ASSEMBLY, IgnitionGROMMET, Wire Honda GX240K1PA2 Engine Muffler Assy Muffler AssyMuffler PROTECTOR, MufflerPROTECTOR, Exhaust Pipe PIPE, ExhaustHonda GX240K1PA2 Engine Piston Assy Piston AssyBOLT, Connecting ROD Ring SET, Piston StandardRing SET, Piston OS0.25 Ring SET, Piston OS.50Honda GX240K1PA2 Engine Recoil Starter Assy Recoil Starter AssyPULLEY, Recoil Starter RACHET, StarterSPRING, Friction SPRING, Starter Return64 QP-301TH Trash Pump Parts Manual REV. #4 10/05/05 GASKET, CYL. Head Cover Honda GX240K1PA2 Engine Gasket KIT AssyGasket KIT Assy Honda GX240K1PA2 Engine Labels Assy Abels AssyEmblem Internal MARK, Caution ExternalLABEL, Caution MARK, Choke ExternalEffective October 1, 2002 Terms and Conditions of Sale Parts QP-301TH Trash Pump Parts MANUAL- REV 10/05/05 Multiquip INC