Multiquip dca45ssiu4 Outdoor Installation, Indoor Installation, Mounting, Generator Grounding

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Installation

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION

Pay close attention to ventilation when operating the generator inside tunnels and caves.The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running.The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 2) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

NOTICE

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

DCA45SSIU4 60 hz Generator • operation and parts manual — rev. #1 (10/24/13) — page 15

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Contents Model dca45ssiu4 Parts List NO. M1870301104Proposition 65 warning Administrator Reporting Safety DefectsDCA45SSIU4 Generator Component Drawings Table of ContentsChoose from three easy options Safety Information SaFetY meSSageSSaFetY SYmbolS Generator SAFETy General SaFetYEngine SAFETy Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable From fuel vapors or if fuel is spilled on a hot engine FUel SaFetYTowing SAFETy „ never use fuel as a cleaning agentBATTERy SAFETy EleCtrICal SaFetYPower Cord/Cable Safety Grounding SafetyLabel must remain with the engine for its entire life EnvIronmental SaFetY/DeCommISSIonIngEmISSIonS InFormatIon Emission Control label Model SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation MountingGeneral Information Item no Major ComponentsGenerator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available Output Terminal Familiarization Terminal legs O and Ground are considered bonded groundsOutput Terminal Panel is provided with the following VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelOver Current Relay Connecting LoadsType of Load Single Phase LoadThree Phase Load Load ApplicationGenerator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator Output VoltagesReading Amperage How to Read the Output Terminal GaugeGenerator OUTPUTS/gauge reading Reading VoltageUvwo Terminal Output Voltages 3Ø-240/139 Uvwo Terminal Output Voltages3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output VoltagesFuel Check Inspection/SETUPCircuit Breakers Lubrication OilOnly use #2 diesel fuel when refueling Refueling ProcedureOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/ WaterAlternator BatteryBattery Cable Installation WiringStarting Manual Place the engine speed switch in the LOW down positionBefore Starting StartingEngine Speed Switch High Place the Mpec Control Switch Normal Shutdown ProcedureEmergency Shutdown Procedure OFF/RESET positionMaintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Fuel Tank Inspection Cleaning Inside the Fuel TankFuel Addition Removing Water from the Fuel TankFlushing Out Radiator and Replacing Coolant Radiator CleaningCheck Oil Level Replacing Oil FilterTrailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramSymptom Possible Problem Solution Troubleshooting GeneratorMethod of Operation Troubleshooting Diagnostic lampExplanation of Code in Remarks Column Qty Description Suggested Spare PartsGenerator Assy B3120100804 B31100011020601820083 0601822664Control box Assy 0330000165 M12130013020330000185 0330000415Control box Assy M1213500704 89424816108970119490 5825500290Control box Assy 0027105010 06018101410601831395 M1224100104Engine and Radiator Assy 0605000451 M19232001348980388550 8980188580Engine and Radiator Assy 0605515106 00169060200199900550 0199900150Output Terminal Assy 0039310000 M1230700103M9220100204 M9220100104Battery Assy 0602220920 0602220199M9310500014 M9103000304Muffler Assy M1333002703 M3330100902M1330100703 0016910025Fuel Tank Assy 0605516090 M13630017020605505070 0605501072Enclosure Assy M1493107903 M1413003202M1413400004 M1423002202Enclosure Assy Part Name QTY Rubber Seals Assy REMArks Nameplate and Decals Assy M1550002203 M1550000204M1550000804 M15550001304FreIght polICY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help