Multiquip dca45ssiu4 manual Engine SAFETy, Restricted. If the air fl ow is

Page 8

Safety Information

ENGINE SAFETy

DANGER

„The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

„The engine of this equipment requires an adequate free fl ow of cooling air. never

operate this equipment in any enclosed or narrow area where free fl ow of the air is

restricted. If the air fl ow is

restricted it will cause injury to people and property and serious damage to the equipment or engine.

WARNING

„DO NOT place hands or fingers inside engine compartment when engine is running.

„never operate the engine with heat shields or guards removed.

„Keep fi ngers, hands hair and clothing away from all moving parts to prevent injury.

„ DO NOT remove the radiator cap while the engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the generator.

„DO NOT remove the coolant drain plug while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the generator.

„DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the generator.

CAUTION

„never touch the hot exhaust manifold,

muffl er or cylinder. Allow these parts to cool before servicing equipment.

NOTICE

„never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.

„never tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result

if operating in speed ranges above the maximum allowable.

„Wet stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without suffi cient load (less than 40% of the rated output), it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbochargers, and reduce the operating performance.

In order for a diesel engine to operate at peak effi ciency, it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does not usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

„State Health Safety Codes and Public Resources Codes specify that in certain locations, spark arresters must be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

page 8 — DCA45SSIU4 60 hz Generator • operation and parts manual — rev. #1 (10/24/13)

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Contents Parts List NO. M1870301104 Model dca45ssiu4Proposition 65 warning Reporting Safety Defects AdministratorTable of Contents DCA45SSIU4 Generator Component DrawingsChoose from three easy options SaFetY SYmbolS Safety InformationSaFetY meSSageS General SaFetY Generator SAFETyIf operating in speed ranges above the maximum allowable Engine SAFETyRestricted. If the air fl ow is FUel SaFetY Towing SAFETy„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCtrICal SaFetY Power Cord/Cable SafetyGrounding Safety BATTERy SAFETyEnvIronmental SaFetY/DeCommISSIonIng EmISSIonS InFormatIonEmission Control label Label must remain with the engine for its entire lifeSpecifications ModelDimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingGeneral Information Major Components Item noGenerator Control Panel Generator Control PanelPage Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel available Output Terminal Panel is provided with the following Output Terminal FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadLoad Application Type of LoadVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Output Voltages Generator AmperageHow to Read the Output Terminal Gauge Generator OUTPUTS/gauge readingReading Voltage Reading Amperage3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages Uvwo Terminal Output Voltages3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output VoltagesInspection/SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure Only use #2 diesel fuel when refuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/ Water Operation in Freezing WeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingStarting Starting ManualEngine Speed Switch High Normal Shutdown Procedure Emergency Shutdown ProcedureOFF/RESET position Place the Mpec Control SwitchAir Cleaner with Dust Indicator MaintenanceGeneral Inspection Air Cleaner Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Check Oil LevelReplacing Oil Filter Flushing Out Radiator and Replacing CoolantCoupler Type of hitch used on the trailer for towing Trailer MaintenanceTrailer Maintenance Brake Adjustment BrakesHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nutsTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram Engine Wiring DiagramController Wiring Diagram Controller Wiring DiagramTroubleshooting Generator Symptom Possible Problem SolutionTroubleshooting Diagnostic lamp Method of OperationExplanation of Code in Remarks Column Suggested Spare Parts Qty DescriptionGenerator Assy B3110001102 06018200830601822664 B3120100804Control box Assy M1213001302 03300001850330000415 0330000165Control box Assy 8942481610 89701194905825500290 M1213500704Control box Assy 0601810141 0601831395M1224100104 0027105010Engine and Radiator Assy M1923200134 89803885508980188580 0605000451Engine and Radiator Assy 0016906020 01999005500199900150 0605515106Output Terminal Assy M1230700103 M9220100204M9220100104 0039310000Battery Assy 0602220199 M9310500014M9103000304 0602220920Muffler Assy M3330100902 M13301007030016910025 M1333002703Fuel Tank Assy M1363001702 06055050700605501072 0605516090Enclosure Assy M1413003202 M1413400004M1423002202 M1493107903Enclosure Assy Part Name QTY Rubber Seals Assy REMArks Nameplate and Decals Assy M1550000204 M1550000804M15550001304 M1550002203Terms and Conditions of Sale Parts FreIght polICYPage HERE’S HOW to GET Help

dca45ssiu4 specifications

The Multiquip DCA45SSIU4 is a robust and versatile diesel generator designed to meet the demands of various applications, ranging from construction sites to emergency power backup. With a powerful engine and a comprehensive array of features, this generator is engineered to deliver reliable performance and fuel efficiency.

At the heart of the DCA45SSIU4 is its 45 kVA output capability, which is powered by a highly efficient Yanmar engine. This engine not only provides ample power but also features advanced emissions technology that meets stringent environmental regulations. Users can rely on the DCA45SSIU4 for consistent energy delivery while minimizing their carbon footprint, making it a great choice for eco-conscious projects.

One of the standout features of the DCA45SSIU4 is its compact design. The generator is housed within a durable weatherproof enclosure that ensures reliable operation in various conditions. The enclosure is sound attenuated, significantly reducing noise levels, which is critical for projects in urban or noise-sensitive areas. This design allows the generator to operate quietly without disturbing the surrounding environment.

The DCA45SSIU4 is equipped with state-of-the-art digital control technology, featuring an intuitive user interface that simplifies monitoring and operation. This control panel includes essential indicators for voltage, frequency, and running hours, enabling users to track performance and maintenance needs efficiently. The generator also has a built-in automatic start/stop function, which activates the unit when power is needed and turns it off when it is not, thus enhancing convenience and saving fuel.

Another notable characteristic is its versatility in fuel efficiency. The DCA45SSIU4 can operate for extended periods on a single tank of diesel, making it ideal for both short-term and long-term power needs. Additionally, its features include a robust frame with forklift pockets and lifting points, ensuring easy transportation and setup at job sites.

In conclusion, the Multiquip DCA45SSIU4 combines power, durability, and advanced technology, positioning itself as an excellent solution for anyone in need of reliable temporary or backup power. Its features, including a powerful Yanmar engine, compact design, digital control technology, and exceptional fuel efficiency, make it a top choice for professionals across various industries. Whether for construction, events, or emergency situations, the DCA45SSIU4 stands out as a dependable generator that meets modern demands.