Assembly of CVT Pulley and Belt, Final Assembly

Land Pride

Assembly Instructions

Assembly of CVT Pulley and Belt

Refer to Figure 4:

IMPORTANT: Pulley ﬂanges will bend and nick easily if handled roughly. Always handle pulleys gently to prevent damage.

1.Make a dry run by installing driven pulley (#18) onto trans-axle input shaft until it stops and then spin pulley by hand to verify it does not catch on any objects while rotating. Remove pulley.

2.Make certain shims in step 3e on page 4 are still on the engine shaft.

3.Apply anti-seize to engine drive shaft and install 3/16" x 1/4" x 2 1/4" long key (#4).

4.Slide drive pulley (#17) onto engine drive shaft and hang belt (#16) on drive pulley (#17).

5.Apply anti-seize to trans-axle input shaft and Install 3/16" sq. x 3" long key (#3).

6.Install belt (#16) on driven pulley (#18) and slide pulley onto trans-axle driven shaft.

7.Push both pulleys with installed belt back until they stop. Recheck belt alignment.

8.Secure drive pulley (#17) with 3/8"-24 x 6 1/2" GR5 hex bolt (#8), 3/8" lock washer (#11) and flat washer (#10). Torque hex bolt to 35 ft. lbs.

9.Secure driven pulley (#18) with 1/2"-20 x 1 3/4" hex bolt (#6), 1/2" lock washer (#12) and 1/2" flat washer (#13). Torque hex bolt to 85 ft. lbs.

Outer CVT Enclosure Installation

Figure 5

Assembly of CVT Outer Enclosure

Refer to Figure 5:

1.Being careful not to scratch gasket edge of outer enclosure (#7), mate enclosure with inner enclosure

and secure with twelve 1/4"-20 x 3/4" screws (#4). Do not tighten until all screws are installed. Tighten each screw to 5.6 ft-lbs. of torque.

2.Install drain cap (#6) over drain nozzle and secure with 1" spring clamp (#3).

3.Install CVT diverter outlet (#8) to outer enclosure with two 3/16” pop rivets (#2).

4.Install exhaust heat shield (#10) to exhaust pipe. Secure with existing #8 x 1/2” hex screws (#5) and tighten.

Assembly of CVT Venting

Refer to Figure 6:

1.Slip worm drive hose clamp (#2A) over bottom end of air intake hose (#6). Do not tighten. Install air intake hose over CVT inner enclosure opening (#1).

1.Slip second worm drive hose clamp (#2B) over top end of air intake hose (#6). Do not tighten.

2.Insert snorkel (#4) into open end of air intake hose (#6) and position snorkel on top of Treker firewall panel as shown.

3.Mark hole locations for mounting snorkel and pre drill two 1/8" diameter holes in fire wall panel flange.

4.Secure snorkel to firewall panel by driving two #10 x 3/4” hex head self-tapping drive screws (#4) into the panel’s flange.

5.Position worm drive clamps (#2A & #2B) approximately 1/8" from each end of air intake hose and tighten.

6.Insert air intake filter (#5) into snorkel (#4).

CVT Venting Installation

Figure 6

Final Assembly

Refer to Figure 1 on page 2:

1.Reattach side panel (#1) with five 1/4” Phillip head machine screws (#2) and 1/4” hex flange lock nuts (#3). Tighten lock nuts to 6 ft. lbs. of torque.

2.Remove blocking supporting Treker bed in the up position and lower the bed.

3/20/07 ■

Manual No. 700-520M