Guardian Technologies 4583, 4582 & 4987, 4451 & 4986, 5308 manual Circuit Condition RUN

Page 26

Section 4

ENGINE DC CONTROL SYSTEM

POWER WINDING

DPE WINDING

BA

BATTERY CHARGE WINDING

FIELD

 

 

77A

 

 

 

 

 

 

 

 

 

66A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55A

 

 

 

 

 

 

 

 

 

 

2

6

4

0

C1-5

 

 

 

 

 

 

 

 

 

 

 

C1-4

 

44S

44

22

 

11

11S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1-3

 

 

 

 

 

 

 

 

 

 

 

C1-1

C1-6

C1-7

C1-11

C1-12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10A BATTERY CHARGE WINDING

 

 

 

 

C1-2

 

 

I.C.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

77

 

 

 

 

 

 

 

 

 

66

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

C1-10

 

 

 

 

 

 

 

 

C1-9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

 

44S

 

 

 

 

11S

2

6

4

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I.C.T.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1-8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

77A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I.C.T.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

0

 

77

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66A

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

77A

BCR1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BCR2

12Vdc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

CB1

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13A

15A

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

77

 

 

 

 

 

 

 

 

 

 

 

 

77

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

0

 

 

 

 

 

 

 

 

 

0

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

14

 

 

 

 

 

 

 

2

 

162

 

 

 

 

 

 

 

162

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRONIC

 

 

3

 

11S

 

 

 

 

 

 

 

 

 

11S

 

0

 

D1

R1

 

VOLTAGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REGULATOR

 

 

4

 

 

4

 

 

 

 

 

 

 

4

 

 

 

 

 

4

14

 

 

 

 

 

 

 

5

 

44S

 

 

 

44S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

6

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

86

 

 

 

 

 

 

 

 

86

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

0

 

 

 

 

 

86

 

 

 

 

 

 

 

 

 

15B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

229

 

 

 

 

 

 

167

 

 

 

 

 

167

 

 

15B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

229

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

83

 

 

0

 

 

 

 

 

 

 

167

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

83

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

TB1

 

 

TB2

 

 

 

 

 

 

18

 

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

F1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GOVERNOR

 

 

 

 

 

 

 

 

 

 

 

 

18

 

14

229

 

 

 

 

 

 

 

 

ACTUATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

15B

 

 

 

15

 

 

 

 

 

 

 

 

 

44S

 

 

86

 

167

 

TR1

15B

 

 

 

 

14

 

 

 

 

 

 

 

 

11S

 

 

 

229

 

TR2

 

0

 

83

 

4

6

5

SSR

 

 

 

 

 

 

 

 

 

12

11

10

9

8

7

6

5

4

3

2

1

12

10

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J2

 

 

 

 

CONTROL

 

 

15

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRINTED CIRCUIT

0

 

15

15

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT CONDITION - RUN:

Once the engine has started the Start-Run-Stop Switch (SW1) is released and will be in the run position, at this point SW1 is not activated. This action will de-energize the Starter Contactor Relay (SCR) causing the Starter Motor to disengage.

Printed circuit board action keeps Wire 229 held to ground this action holds the Start-Stop Relay (SSR) energized. With the SSR energized Wire 14 maintains 12 VDC to the Fuel Shutoff Solenoid. Once the Voltage Regulator starts functioning the field boost circuit is no longer a factor in operation. With the SSR energized Wire 15B main- tains 12 VDC to the printed circuit board. With the SSR energized Wire 18 is not grounded and the magnetos con- tinue to produce spark.

The two independent battery charge windings are now producing AC voltage and supplying this to BCR1 and BCR2. The AC voltage is rectified through BCR1 and used to supply DC voltage to the 12 VDC accessory outlet. The AC voltage is rectified through BCR2 and used to supply DC voltage to the battery for battery charging.

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Contents Diagnostic Repair Manual Safety Replacement PartsTable of Contents Section Disassembly and Exploded Views 66-71 Electromagnetic Induction MagnetismElectromagnetic Fields More Sophisticated AC Generator STATORs AC power windingsSimple AC Generator Generator Operating Diagram VOM MetersMeasuring AC Voltage Measuring DC VoltageMeasuring Current Measuring ResistanceElectrical Units Ohms LawEngine-Generator Drive System Rotor AssemblyIntroduction AC Generator Other AC Generator Components Stator AssemblyBrush Holder and Brushes Excitation Circuit BreakerVoltage Regulator Underfrequency Adjust162 Operation Rotor Residual MagnetismField Boost Circuit Stator Insulation Resistance Test Insulation ResistanceMegohmmeter Testing ALL Stator Windings to Ground Test Between WindingsDrying the Generator Cleaning the GeneratorRotor Insulation Resistance Test Printed Circuit Board BatteryRecommended Battery Circuit Board ConnectionsControl Panel Component Identification ENGINE DC CONTROLTerminal Block Terminal BLOCKTB2 TB1 C1 Female Side C1 Male SideC2 Female Side C2 Male Side Page Circuit Condition Rest = 12 VDC Control Circuit Condition Start IM1 SP1 IM2 SP2 RED Black Battery Circuit Condition RUN = Idle Control Transformer Output CIRcUIT Condition Stop Fault Shutdown Introduction If Problem Involves AC OutputProblem 1 Voltage & Frequency Are Both High or Low Or Replace If BAD Load Watts Problem 4 No Battery Charge Output Problem 5 No 10A Battery Charge OutputProblem 6 Engine Will Not Crank Problem 7 Engine Cranks But Will Not Start Problem 8 Engine Starts Hard and Runs Rough Problem 9 Engine Starts Then Shuts DownProblem 10 10 Amp Fuse F1 Blowing Problem 14 Engine Hunts / Erratic Idle Problem 11 Unit OverspeedsProblem 12 Idle Control RPM Does Not Decrease Test 2 Check Main Circuit Breaker ProcedureTest 1 Check No-Load Voltage Frequency ResultsSet voltmeter to measure AC voltage Test 4 Fixed Excitation Test Rotor AMP DrawIf circuit breaker is good, go on to Test AC Voltage across Wires 11S and 44S= Refer to Test 4 Results chartRemove air cleaner cover to access stepper motor Set a voltmeter to measure resistanceTest 6 Wire Continuity Test 7 Check Field BoostSet volt meter to the diode test range Disconnect both wires from the Resistor R1Test 8 DIODE/RESISTOR Set volt meter to measure resistanceFrom the 50 Amp receptacle disconnect Wire Test 9 Test StatorUnplug the six pin connector at the Voltage Regulator Test 10 Sensing LeadsTest 12 Check Brush Leads Test 11 Excitation WiringGain access to the brushes and slip rings Test 13 Check Brushes & Slip RingsTest 16 Check Load Watts & Amperage Test 14 Check Rotor AssemblyTest 15 Check Load Voltage Frequency If the unit is overloaded, reduce the loadDisconnect all wires from the Battery Charge Rectifier Test 17 Check Battery Charge OutputTest 19 Check Battery Charge Rectifier BCR2 BCR1BCR2 Test 22- Check Battery & CablesTest 21- Check 10 Amp Fuse Test 24 Check Starter Contactor SC Refer back to flow chartTest 23 Check Voltage at Starter Contactor SC Test 25 Check Starter MotorChecking the Pinion Tools for Starter Performance TestTest 26 Test Starter Contactor Relay SCR Set voltmeter to measure DC voltageReconnect all wires to the switch Test 27 Check Start-Run-Stop Switch SW1Test 28 Check Start-Run-Stop Switch SW1 Wiring Procedure Set voltmeter to measure resistanceTest 30 Check Spark Plugs Refer back to the Flow ChartTest 29 Check Ignition Spark SSR and the Battery Charge Rectifier 2 BCR2 Test 31 Remove Wire 18 / Shutdown LeadRefer to Flow Chart Test 32 Test Start Stop Relay SSRTest 33 Test Wire RUNMagnetos Test 34 Test Start Stop Relay WiringTest 35 Check and Adjust Ignition Test 38 Check Fuel Pump Test 36 Test Fuel Shutoff Solenoid FSSTest 37 Test Fuel Shutoff Solenoid Voltage MagnetoTest 39 Check Carburetion Test 40 Valve AdjustmentAdjusting Valve Clearance Adjust the regulated pressure on the gauge to 80 psi 52 Tightening the Jam NutTest 42 Check Oil Pressure Switch Wire Test 43 Check Start Stop Relay SSRTest 44 Test Starter Contactor Relay SCR Test 45 Check Wire 15 CircuitTest 46 Check Wire 14 Circuit Test 47 Check Fuel Shutoff SolenoidTest 51 Check Wires 11S & 44S Test 50 Check WireTest 49 Check Wire 15B Test 48 Check HourmeterSW2 Test 52 Check Idle Control SwitchTest 53 Check Idle Control Wiring TB2Test 55 Check TR1 & TR2 Wiring Test 54 Check Idle Control Transformers ICTTest 56 Choke Test Continuity should be measuredMajor Disassembly Remove air deflector Figure B, Item #45 from cross memberSupport Alternator 3317 3026 20 22 25 QTY Description Detail of Battery Tray QTY. Description ELECTRICAL DATA RED Battery Charge Winding BA Brush Assembly Governor Actuator 167 229 15B Power Winding DPE Winding SCR Wiring Diagram 17.5 kW Drawing No G0731 Stator Closest to Bearing Electrical Schematic 17.5 kW Drawing No G0733 Circuit 11 ORG Circuit 13 DRK BLU Circuit 15 PNK ELECTRICAL DATA Page Frequency Hz 238-242 59-61 100 Rated Max DC Load Amperes Current @ 12 VoltsLoad % Torque Specifications Trim Torque SpecificationsPO BOX 297 WHITEWATER, WI

5308, 4583, 4451 & 4986, 4582 & 4987 specifications

Guardian Technologies has carved a niche in the market with its innovative air purification and UV-C sanitization products. The company's model numbers, including 4582, 4987, 4451, 4986, 4583, and 5308, represent a diverse range of solutions designed to enhance indoor air quality and safety in both residential and commercial settings.

The Guardian Technologies 4582 is equipped with a true HEPA filter that captures 99.97% of dust, pollen, smoke, and other particles as small as 0.3 microns. This model features a smart sensor that adjusts the fan speed according to the air quality in real-time. The UV-C light technology integrated into this device works to eliminate viruses and bacteria, providing an additional layer of protection against airborne pathogens.

The 4987 model follows suit with similar advanced features but adds a sleek design ideal for modern interiors. With multiple speed settings and a night mode, the 4987 is perfect for bedrooms or quiet spaces. Its energy-efficient operation coupled with an indicator that signals filter replacement ensures that users maintain optimal performance effortlessly.

The Guardian Technologies 4451 and 4986 models are particularly notable for their enhanced capacity and filtration efficiency. Both units incorporate a three-in-one filtration system that includes a pre-filter, activated charcoal filter, and HEPA filter. With their strategic design, these models not only purify the air but also trap common household odors, making them a popular choice for families with pets.

The 4583 model stands out with a unique combination of design and functionality. It features a low-profile design, making it easy to fit into any space. Its UV-C light technology not only disinfects air but can also sanitize surfaces, bridging the gap between air purification and direct sanitation.

Finally, the Guardian Technologies 5308 caters to larger spaces, offering impressive air circulation and filtration capabilities. Equipped with a high-efficiency particulate air (HEPA) filter and a powerful fan, it effectively cleans larger areas while maintaining whisper-quiet operation.

In summary, Guardian Technologies’ products exemplify a commitment to improving air quality and promoting health through innovative technology. With features like HEPA filtration, UV-C sanitization, smart sensors, and sleek designs, consumers can choose from a range of models that best fit their needs, ensuring cleaner, safer indoor environments.
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