Guardian Technologies 04390-2, 04389-2, 04456-2 Changing the Engine OIL, Changing the OIL Filter

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Section 4 — Maintenance

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

4.3CHANGING THE ENGINE OIL

‹4.3.1 ENGINE OIL RECOMMENDATIONS

Use oil of American Petroleum Institute (API) Service Class SG, SH or SJ. Use all season SAE 5W-30 Synthetic oil. Organic break-in oil is required before using synthetic oil.

NOTE:

The unit is supplied with “break-in” oil. See the “Break-in Procedure,” Section 3.1, for the first required oil change.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

‹4.3.2 OIL CHANGE PROCEDURE

To change the oil, proceed as follows:

1.Run the engine until it is thoroughly warmed up then shut OFF the engine.

2.Immediately after the engine shuts OFF, pull the oil drain hose (Figure 4.4) free of its retaining clip. Remove the cap from the hose and drain the oil into a suitable container.

3.After the oil has drained, replace the cap onto the end of the oil drain hose. Retain the hose in the clip.

4.Refill with the proper recommended oil (see Section 4.3.1). See Section 1.5.2 for oil capaci- ties.

Figure 4.4 – Oil Drain Hose and Filter

Low Oil Switch

 

High Temp Switch

 

 

 

 

 

 

Loosen

Oil

Drain

Hose

Oil Filter

4.4CHANGING THE OIL FILTER

Change the engine oil filter as follows:

1.With the oil drained, remove the old oil filter by turning it counterclockwise.

2.Apply a light coating of clean engine oil to the gas- ket of the new filter. See Section 1.5.1 for recom- mended filter.

3.Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tight- en the filter an additional 3/4 to one turn (Figure 4.4).

4.Refill with the proper recommended oil (see Section 4.3.1). See Section 1.5.2 for oil capaci- ties.

5.Start the engine and check for leaks.

4.5CHANGING THE ENGINE AIR CLEANER

‹4.5.1 7 KW, 12 KW AND 15 KW GENERATORS

See Figures 1.1 and 1.2, for the location of the air cleaner. Use the following procedure (Figure 4.6):

1.Turn the two screws counterclockwise to loosen.

2.Remove the cover and air filter.

3.Wipe away dust or debris from inside of the air box and around edges.

4.Install the new air cleaner into the air box.

5.Install the cover. Turn the two cover screws clock- wise to tighten.

See the “Service Schedule,” Section 4.13, for air cleaner maintenance. See Section 1.5.1 for air filter replacement part number.

Figure 4.6 — 7 kW, Engine Air Cleaner Location

Air Cleaner

Fuel

Regulator

 

 

 

 

 

18 Generac® Power Systems, Inc.

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Contents Installation Introduction Authorized Dealer LocationPost Installation Start-up Adjustments MaintenanceTroubleshooting Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexBreaker for Bedrooms UNPACKING/INSPECTIONProtection Systems Generator 7 kW, Single Cylinder GH-410 Engine‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Reconfiguring the Fuel System System SET LEDFuel Requirements Recommendations Fuel ConsumptionTransfer Switch Location2 12KW and 15KW, 990CC Engines GeneratorBattery Installation BatteryElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Adjustment Screw2 12 KW and 15 KW Units Voltage Regulator Adjustment1 7 KW Units BREAK-IN Procedure Automatic Transfer Operation‹ 3.2.1 Auto Position ‹ 3.2.2 OFF PositionManual Transfer Operation Sequence of Automatic OperationSetting the Exercise Timer ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature Switch‹ 3.7.4 Overspeed Checking the Engine OIL LevelApproximate Crank Cycle Times ‹ 4.3.2 OIL Change Procedure Changing the Engine OILChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting GH-410/GT-990 Valve Clearance Cooling SystemOUT of Service Procedure ‹ 4.12.1 Removal from Service‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule Be performed by the nearest Guardian Authorized DealerTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Circuit Breaker 40A X 2P Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center 140 Sleeve Exploded Views and Parts Lists KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule