Guardian Technologies 04456-2, 04389-2 Generator Tests Under Load, Checking Automatic Operation

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Section 2 — Post Installation Start-up and Adjustments

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

7.When certain that utility supply voltage is com- patible with transfer switch and load circuit rat- ings, turn OFF the utility power supply to the transfer switch.

8.On the generator panel, set the AUTO/OFF/ MANUAL switch to MANUAL. The engine should crank and start.

9.Let the engine warm up for about five minutes to allow internal temperatures to stabilize. Then, set the generator’s main circuit breaker to its ON (or closed) position.

DANGER

Proceed with caution! Generator power voltage is now supplied to the transfer switch. Contact with live transfer switch parts will result in dangerous and possibly fatal electrical shock.

10.Connect an accurate AC voltmeter and a frequen- cy meter across transfer switch terminal lugs E1 and E2. Voltage should be 242-252 volts; fre- quency should read about 61-63 Hertz.

11.Connect the AC voltmeter test leads across termi- nal lug E1 and neutral; then across E2 and neu- tral. In both cases, voltage reading should be 121- 126 volts AC.

12.Set the generator’s main circuit breaker to its OFF (or open) position. Let the engine run at no- load for a few minutes to stabilize internal engine generator temperatures.

13.Set the generator's AUTO/OFF/MANUAL switch to OFF. The engine should shut down.

NOTE:

It is important not to proceed until certain that generator AC voltage and frequency are correct and within the stated limits. Generally, if both AC frequency and voltage are high or low, the engine governor requires adjustment. If frequency is cor- rect, but voltage is high or low, the generator’s voltage regulator requires adjustment.

2.4GENERATOR TESTS UNDER LOAD

To test the generator set with electrical loads applied, proceed as follows:

1.Set generator’s main circuit breaker to its OFF (or open) position.

2.Turn OFF all loads connected to the transfer switch terminals T1 and T2.

3.Set the generator's AUTO/OFF/MANUAL switch to OFF.

4.Turn OFF the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

Do not attempt manual transfer switch opera- tion until all power voltage supplies to the transfer switch have been positively turned off. Failure to turn off all power voltage supplies will result in extremely hazardous and possibly fatal electrical shock.

5.Manually set the transfer switch to the STANDBY position, i.e., load terminals connected to the generator's E1/E2 terminals. The transfer switch operating lever should be down.

6.Set the generator's AUTO/OFF/MANUAL switch to MANUAL. The engine should crank and start immediately.

7.Let the engine stabilize and warm up for a few minutes.

8.Set the generator’s main circuit breaker to its ON (or closed) position. Loads are now powered by the standby generator.

9.Turn ON electrical loads connected to transfer switch T1 and T2. Apply an electrical load equal to the full rated wattage/amperage capacity of the installed generator.

10.Connect an accurate AC voltmeter and a frequen- cy meter across terminal lugs E1 and E2. Voltage should be greater than 230 volts; frequency should be greater than 58 Hertz.

11.Let the generator run at full rated load for 20-30 minutes. Listen for unusual noises, vibration or other indications of abnormal operation. Check for oil leaks, evidence of overheating, etc.

12.When testing under load is complete, turn OFF electrical loads.

13.Set the generator's main circuit breaker to its OFF (or open) position.

14.Let the engine run at no-load for a few minutes.

15.Set the AUTO/OFF/MANUAL switch to OFF. The engine should shut down.

2.5CHECKING AUTOMATIC

OPERATION

To check the system for proper automatic operation, proceed as follows:

1.Set generator’s main circuit breaker to its OFF (or open) position.

2.Check that the AUTO/OFF/MANUAL switch is set to OFF.

3.Turn OFF the utility power supply to the transfer switch, using means provided (such as a utility main line circuit breaker).

4.Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side.

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Contents Installation Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Electrical HazardsProtection Systems UNPACKING/INSPECTIONBreaker for Bedrooms 7 kW, Single Cylinder GH-410 Engine Generator‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine System SET LED Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel ConsumptionLocation Transfer Switch2 12KW and 15KW, 990CC Engines GeneratorBattery Battery InstallationBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjustment Screw Adjusting the Regulator Natural GAS only1 7 KW Units Voltage Regulator Adjustment2 12 KW and 15 KW Units Automatic Transfer Operation BREAK-IN Procedure‹ 3.2.1 Auto Position ‹ 3.2.2 OFF PositionSequence of Automatic Operation Manual Transfer Operation‹ 3.5.2 Transfer Back to Utility Power Source Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature SwitchApproximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.4 Overspeed Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Adjusting GH-410/GT-990 Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionBe performed by the nearest Guardian Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Circuit Breaker 40A X 2P Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center 140 Sleeve Exploded Views and Parts Lists KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule