Guardian Technologies 04389-2, 04456-2, 04390-2 owner manual Battery Charger Utility

Page 30

Section 6 — Electrical Data

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram – 7 kW – Drawing No. 0D9013-C

DIAGRAM KEY

BA - BRUSH ASSEMBLY

BCR - BATTERY CHARGE RELAY

CB1 - MAIN OUTPUT BREAKER

CB2 - CIRCUIT BREAKER, ALTERNATOR EXCITATION

D - DIODE

DSW - PCB MOUNTED DIP SWITCH FS - FUEL SOLENOID

F1 - FUSE 15 AMP

F2 - FUSE 5 AMP

GRD - CONTROL PANEL GROUND HTO - HIGH OIL TEMPERATURE SWITCH IC - INLINE CONNECTOR

ICT - INTERCONNECTION TERMINALS

IM - IGNITION MODULE

LOP - LOW OIL PRESSURE SWITCH SC - STARTER CONTACTOR

SP - SPARK PLUG

SW1 - AUTO / OFF / MANUAL SWITCH SW2 - SET EXERCISE SWITCH

SM - STARTER MOTOR

TB - INSULATED TERMINAL BLOCK

TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)

ENGINE WIRING

3

1BATTERY

CHARGER

 

 

(UTILITY)

 

 

14

2

 

0

1

 

 

 

225B

FS

 

224B

 

 

13A

 

13A

0

0

 

 

225B

0

224B

14

14

14

 

 

 

 

IC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SP

D

 

0

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IM

18

5

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

85

4

 

 

 

 

 

 

 

 

 

 

 

 

 

85

86

3

 

 

 

 

 

 

 

 

 

 

 

 

 

HTO

 

IC

13 2

13

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

86

 

IC

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

56

56

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

86

 

 

 

 

 

 

351

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

56

 

85

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

56

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

4

 

5

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

SC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

PRINTED CIRCUIT BOARD

 

 

 

 

BLACK

 

 

RED

 

 

 

DSW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

1 - 20 Vac Sense Transformer

 

 

 

 

 

SM

 

2 - Remote Not Auto

 

 

 

 

 

 

 

 

12V

 

 

 

3 - 50 Hz Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

 

 

4 - SPARE

 

 

 

 

 

 

 

CUSTOMER SUPPLIED

L.E.D - ALARM INDICATORS

4

1

4

2

 

3

23

5

56

 

 

18

7

14

9

 

11

 

13

 

14

 

15

 

16

 

17

 

0

0

13

194

66A

239

15A

17

15

0

225

224

28 Generac® Power Systems, Inc.

Image 30
Contents Installation Introduction Authorized Dealer LocationTroubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexUNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms Generator 7 kW, Single Cylinder GH-410 EngineSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemSystem SET LED Fuel Consumption2 12KW and 15KW, 990CC Engines Transfer SwitchLocation GeneratorBattery Installation BatteryCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Adjustment ScrewVoltage Regulator Adjustment 1 7 KW Units2 12 KW and 15 KW Units ‹ 3.2.1 Auto Position BREAK-IN ProcedureAutomatic Transfer Operation ‹ 3.2.2 OFF PositionManual Transfer Operation Sequence of Automatic Operation‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.2 High Temperature SwitchChecking the Engine OIL Level Approximate Crank Cycle Times‹ 3.7.4 Overspeed Changing the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting GH-410/GT-990 Valve Clearance Cooling System‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionService Schedule Be performed by the nearest Guardian Authorized DealerTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Circuit Breaker 40A X 2P Exploded Views and Parts Lists BOX GTS Load Center Exploded Views and Parts Lists COVER, 12 Position GTS Load Center 140 Sleeve Exploded Views and Parts Lists KNOB, AIR Cleaner 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Engine only Mounting Dimensions Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule