Grizzly G9298 Two Circular Slots, To make five evenly spaced holes, To make two circular slots

Page 16

To make five evenly spaced holes:

1.Use the handwheel to rotate the rotary table to the zero mark on the table scale, then tighten both table locks.

Note: Make sure the handwheel and vernier scales also read zero.

2.Drill the first hole.

3.Unlock the table, then turn the handwheel 18 full turns which will rotate the rotary table to 72° as displayed on the table scale.

Note: Be careful not to pass the zero mark on the last turn. If you go past the zero mark, reverse the handwheel one full turn, then try again. This will eliminate any backlash error that occurs when reversing handwheel direc- tion.

4.Lock the table in place and drill the hole.

5.Repeat Steps 3–4, which will produce the third hole at 144°, the fourth hole at 216°, and the fifth hole at 288°.

Two Circular Slots

In this exercise, you will cut two 90° circular slots in a round workpiece, as illustrated in Figure 11.

To make two circular slots:

1.

Use the handwheel to rotate the rotary table

 

to the zero mark on the table scale, then

 

tighten both table locks.

 

Note: Make sure the handwheel and vernier

 

scales also read zero.

2.

Move the mill table to the left 1.125" along its

 

X-axis so that the spindle is above the lower

 

end of the upper slot.

3.

With a 14" end mill installed in the mill spindle,

 

make a 0.083" deep hole (approximately 13 of

 

the cutter's diameter).

4.

With the end mill continuing to cut, turn the

 

rotary table handwheel clockwise 15 full

 

turns, using care not to pass the zero mark

 

on the last turn.

5.

Raise the end mill from the workpiece, then

 

turn the rotary table handwheel counterclock-

 

wise 16 full turns—one full turn past the start-

 

ing point to eliminate the backlash error.

6.

Rotate the rotary table clockwise back to the

 

0° mark, then take an additional 0.083" deep

 

cut.

7.

Repeat Steps 4–6until the final depth of cut

 

is reached.

8.

Raise the end mill from the workpiece, then

1.125"

Radius

0.25"

90º

Start Here

 

return the rotary table back to the 0° mark.

9.

Move the mill table 2.25" to the right along its

 

X-axis to align the cutter with the end of the

 

second circular slot.

10.

Repeat Steps 3–7to complete the second

 

circular slot.

Figure 11. Two 90° circular slots.

-14-

G9298/G9299/G9300 Rotary Table

Image 16
Contents HORIZONTAL/VERTICAL Rotary Table Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionSpecifications IdentificationSafety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Setup Needed for SetupUnpacking Description QtyInventory Clean Up Inventory Figure QtyInstallation To install the rotary table in the vertical posi- tionHorizontal Position Vertical PositionTo use a test indicator to align the rotary table Spindle AlignmentHorizontal Position Alignment To use an edge finder to align the rotary tableVertical Position Alignment To verify the front-to-back alignment of the rotary tableTo center the rotary table with the mill spin- dle Top ViewOperations Basic ControlsAdjusting Handwheel Scales To adjust the handwheel scalesVernier Scale Tools Needed QtyBasic Operation Five Evenly Spaced HolesTo make five evenly spaced holes Two Circular SlotsTo make two circular slots Accessories G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorG9296-Adjustable Tailstock G9297-Adjustable TailstockH8370-Power Feed for Mills H2939-4 Piece Edge Finder SetMaintenance CleaningSchedule LubricationPreload Surface CareTo correct the amount of preload Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsCall Today For a Free Full Color Catalog ~Since 1983~