Generac Power Systems 004988-1 Washer Lock M12, Bracket DC ALT 3.0L Ford, Alternator Assy, Shown

Page 37

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Engine — Drawing No. 0E8170-J

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E6202

1

ENGINE 3.0L FORD (RD) (MAKE)

43

022131

11

WASHER FLAT 3/8-M10 ZINC

2

0E8824

2

STAMPING ENG FOOT 3.0L FORD

44

059982

4

SCREW SHC M12-1.75 X 45 G10.9

3

0E8963

1

PULLEY CRANKSHAFT 3.0L FORD

45

098780

2

SCREW HHC M12-1.75 X 65 G8.8

 

 

 

RD

46

051769

3

WASHER LOCK M12

4

0E9020

1

BRACKET DC ALT 3.0L FORD

47

049808

2

WASHER FLAT M12

5

0A1232

1

D.C. ALTERNATOR ASSY

48

051430

6

WASHER SHAKEPROOF INT 1/2

6

0A7801B

1

PULLEY POLY-V 82 OD.

49

045773

3

NUT HEX M12-1.75 G8 YEL CHR

7

0A5610

1

BRACKET ALTERNATOR

50

0E6203C

1

COIL IGNITION 3.0L FORD

8

0E6308

1

PULLEY WATERPUMP 3.0L FORD

51

0E6679

2

BRACKET IGN COIL 3.0L FORD

 

 

 

(RD)

53

049226

7

WASHER LOCK M5

9 **

0E7804

1

HARN IGNITION 3.0L FORD (NOT

54

091526

3

SCREW PPHM M5-0.8 X 12 ZNC

 

 

 

SHOWN)

55

093278

4

SCREW HHTT M5-0.8 X 25 BP

10

0E6310

1

FAN BELT 3.0L FORD

56

0E6517

1

HARNESS ENGINE 3.0L FORD HSB

11

0E7996

1

CLUTCH COOLING FAN FORD

 

 

 

 

(NOT SHOWN)

12

0E8006

1

FAN 18" 7 BLADE STEEL ECS

57

0E7163

2

GASKET EXHAUST 3.0L FORD

14

035606

1

SENSOR HI COOLANT SHUTDOWN

58

0E5527

2

MANIFOLD EXHAUST 3.0L FORD

15

0E0561

1

ASSY WATER LEVEL SENSOR C/E

60

0E7202

2

HEAT SHIELD 260 X 80 HOT

 

 

 

PL

61

085296

6

SCREW HHC 1/4-20 X 1/2 SS

16

0E9747

1

STARTER 12 VOLT

62

0E6203D

1

WIRE SET 3.0L FORD (NOT

17

0E6703

1

COVER FLYWHEEL ACCESS 3.0L

 

 

 

 

SHOWN)

 

 

 

HSB

63

057772

1

WASHER NYLON .565

18

0E6667

1

ENGINE ADAPTER 3L FORD

64

057765

1

ADAPTER M14-1.50 X 3/8 NPT

19

0E5048

1

FLEXPLATE 3.0L FORD

65

061696

1

BARBED EL 90 3/8 NPT X 1/2

20

035579

1

BUSHING REDUCER 1/4 TO 1/8

66

069860C

1

HOSE OIL DRAIN ASSY 21"

21

0A8584

1

SWITCH OIL PRESSURE 10PSI

67

057822

2

CLAMP HOSE #8 .53-1.00

 

 

 

2POL

68

069811

1

CAP HEX 1/4NPT BRASS

24

083896

6

WASHER LOCK 1/4-M6 SS

69

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

25

084929

6

WASHER FLAT 1/4 SS

70 *

065852

1

SPRING CLIP HOLDER .37-.62

26

055597

1

SCREW HHC M12-1.75 X 85 G8.8

71 *

0A2111

1

SCREW SWAGE 10-32 X 5/16 Z/YC

27

077996

1

CAP HOSE

72

057073

1

JUNCTION BLOCK 3/8-16

28

057823

1

CLAMP HOSE #10 .56-1.06

73

066849

2

SCREW HHTT M5-0.8 X 16

29

056739

1

RELAY SOLENOID 12VDC PNL MNT

74

022152

2

WASHER LOCK #10

30

047411

6

SCREW HHC M6-1.0 X 16 G8.8

75

0E7880

2

CLIP SPARK PLUG 3P SCREW

31

022097

6

WASHER LOCK M6-1/4

 

 

 

 

MOUNT (NOT SHOWN)

32

022473

6

WASHER FLAT 1/4-M6 ZINC

76

0E7880A

4

CLIP SPARK PLUG 2P SCREW

33

042907

4

SCREW HHC M8-1.25 X 16 G8.8

 

 

 

 

MOUNT (NOT SHOWN)

34

040976

4

SCREW SHC M8-1.25 X 20 G12.9

77

0E7880B

1

CLIP SPARK PLUG 3P FREEHANG

35

022129

24

WASHER LOCK M8-5/16

 

 

 

 

(NOT SHOWN)

36

022145

22

WASHER FLAT 5/16-M8 ZINC

78

055934C

1

CLAMP VINYL .5 X .406 Z

37

045771

1

NUT HEX M8-1.25 G8 YEL CHR

79

027482

1

WASHER SHAKEPROOF EXT 5/16

38

051756

6

SCREW HHC M10-1.5 X 20 G8.8

 

 

 

 

STL

39

049821

16

SCREW SHC M8-1.25 X 30 G12.9

80

0E8940

1

SPACER FLEXPLATE HSB

40

059980

4

SCREW HHC M10-1.5 X 25 G10.9

 

 

 

 

 

41

0D5417

REF.

SCREW HHC M10-1.0 X 25 G10.9

 

* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.

42

046526

17

WASHER LOCK M10

 

** NOT SHOWN

 

 

Generac® Power Systems, Inc. 35

Image 37
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsBefore Installation Torque SpecificationsEngine OIL Recommendations Coolant RecommendationsBasic Standby Electric System Generator Mounting SupportGenerator Location Emergency Circuit Isolation MethodTotal Circuit Isolation Method Transfer Switch Signal ConnectionsGrounding the Generator Generator AC Neutral Connections‹ 2.11.2 Transfer Switch Battery InstallationPreparation Before START-UP ‹ 2.11.1 Prior to Initial START-UPControl Console Components Using a Standard GTS Transfer Switch‹ 3.2.2 Fault Indicator LED Manual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.6 System Ready LEDRetransfer and Shutdown Weekly Exercise CycleAutomatic Operation Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.4.3 Engine Coolant ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsInstallation Diagram Customer Connection PCB J2 ICT LOS WLS HCT Starter Carrier Bolt Battery Post Cover Baclk Boot Battery CableBattery Post Cover RED + Hold Down Battery32 18 Assembly BASE-DOOR Ground Wire Assy GRD Wire 99HSBIntake Duct HSB Duct Discharge RH FrontGenerac Power Systems, Inc Control BOX HSB Assy 2A 12V UL BatteryCover Front Panel HSB Cover TOP Panel HSB512 Not SHOWN-USED to Hold OIL Drain Assembly Wire SET 3.0L Ford notWasher Lock M12 Bracket DC ALT 3.0L FordFrame Radiator R-IN,L-OUT Tank Coolant RecoveryVenturi 3.0L Ford HSB Side Support Radiator HSBNER Flange Fuel Inlet Weldment Mounting BaseAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLeads Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerGasket Exhaust Ring MUFFLER, 3.0L FordMufflr Strap 6IN DIA HSB Washer Lock 3/8 SSCover AIR Cleaner ELEMENT, AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Guardian Liquid-cooled 27 kW and 30 kW Generators Guardian Liquid-cooled 27 kW and 30 kW Generators This Warranty Shall not Apply to the Following

004988-1 specifications

Generac Power Systems has established itself as a leader in the generator industry, and the Generac Power Systems 004988-1 model exemplifies the company’s commitment to innovation, reliability, and performance. This standby generator is designed to provide seamless power solutions for both residential and commercial applications, ensuring that users remain connected and comfortable even during power outages.

One of the standout features of the 004988-1 model is its automatic transfer switch (ATS), which allows for instant power restoration within seconds of an outage. The ATS continuously monitors the electrical supply and automatically engages the generator when it detects a power failure, eliminating any stress or inconvenience for the user. This feature is particularly beneficial for those who may be away from home during an outage or for businesses that cannot afford downtime.

The 004988-1 is equipped with a powerful engine capable of delivering up to 20 kilowatts of backup power, sufficient to support essential household appliances and systems, such as HVAC, refrigeration, and lighting. Its robust construction ensures durability and longevity, equipped to withstand the rigors of extended use in various environmental conditions.

Another significant characteristic of this model is its emission-friendly design. Generac has incorporated advanced technologies to meet and exceed EPA standards, resulting in a cleaner and more environmentally friendly operation. The generator runs on natural gas or liquid propane, providing users with flexible fuel options and reducing dependency on traditional fuel sources.

Moreover, the 004988-1 comes with smart technology features, including Wi-Fi connectivity. This allows users to monitor and control their generator remotely via a smartphone app. Users can receive real-time notifications, monitor power usage, and conduct maintenance checks, ensuring peak performance of their generator.

The quiet operation of the 004988-1 is also noteworthy, making it an attractive option for residential areas where noise levels can be a concern. Generac has integrated sound-dampening technology, ensuring that the generator operates with minimal noise, allowing users to enjoy peace of mind without disruption.

In summary, the Generac Power Systems 004988-1 is a robust, reliable, and technologically advanced generator that seamlessly integrates into any household or commercial setup. With its automatic transfer switch, high power output, environmentally friendly design, smart technology features, and quiet operation, it stands out as an excellent choice for individuals seeking a dependable power solution for any situation.