Generac Power Systems 004988-1 owner manual Weekly Exercise Cycle, Retransfer and Shutdown

Page 16

Section 3 — Operation

Guardian Liquid-cooled 27 kW and 30 kW Generators

6.Adjust differential pot to make the recovery to load changes even faster and minimize load change undershoot and overshoot. If it is set too high it may introduce oscillations at some load. It can be set to zero (full CCW) if a small amount causes oscillations at some load.

Figure 3.2 — Engine Governor Adjustment

Set the AUTO/OFF/MANUAL switch to its AUTO position.

Set the generator main circuit breaker to its ON or CLOSED position.

3.7WEEKLY EXERCISE CYCLE

The engine control board will start and run the gen- erator once every seven days for approximately 12 minutes. If utility should fail during this exercise period, the engine control board will transfer the load

LED1

2

U7

C4

C30

R25

R49

U1

.REV

E4906 PCB#

DIFFERENTIAL STABILITY

 

 

 

R44

 

C9

C27

Q2

 

 

 

 

 

 

J2

 

 

 

 

C26

 

 

 

 

D10

 

 

 

 

C21

 

C2

 

 

 

 

 

 

 

 

 

 

 

 

 

RL1

 

RL2

 

R1

 

 

 

 

R48

 

 

 

 

D17

 

 

 

 

 

 

 

J1

 

L3

 

 

 

 

 

 

 

D19

 

DIP SWITCH

 

1

UNUSED

POSITION 1

POSITION 2

3

50/60 HZ

GTS/ATS Select

 

 

2

GTS/ATS

ON = 50 HZ

ON = GTS

OFF = 60 HZ

OFF = ATS (standard mode)

4

50/60 HZ

 

 

to the generator output and continue to run until util- ity returns.

On the day, and at the time of day chosen for the gen- erator to exercise, set the weekly exercise cycle as fol- lows:

1.Place the AUTO/OFF/MANUAL switch in the AUTO position.

2.Press and hold the “Set Exercise” switch for three seconds, then release.

At this time all five red LEDs will flash for approxi- mately 10 seconds, then the engine will start and run for it’s 12 minute exercise period, then shut down. The generator will now start and run each week at the same time.

If DC power to the control board is lost, the weekly exercise setting will be lost. This is indicated by all five red LEDs continually flashing. In this state the generator will still start and run in manual mode, or automatically start and run if UTILITY is lost while in Auto mode, but it will not perform a weekly exercise

3.5RETRANSFER AND SHUTDOWN

When utility power source voltage has been restored, electrical loads may be transferred back to that source and the generator can be shut down as follows:

Verify that UTILITY power supply voltage to the transfer switch has been positively turned OFF, using whatever means provided (such as utility main line circuit breaker).

Set the generator’s main circuit breaker to its OFF or OPEN position.

Let the generator engine run at no-load for a few minutes, to stabilize internal unit temperatures.

On the generator console, set the AUTO/OFF/ MANUAL switch to OFF. Wait for engine to come to a complete stop.

For transfer to UTILITY position, refer to the Owner’s Manual of the particular transfer switch.

Turn on the UTILITY power supply to the transfer switch, using whatever means provided (such as a utility main line circuit breaker). The utility power source now powers the loads.

3.6AUTOMATIC OPERATION

To set the system for fully automatic operation, pro- ceed as follows:

Check that load circuits are connected to the utility power supply.

14 Generac® Power Systems, Inc.

cycle.

If a failure occurs while running in this mode, the five red LEDs will stop flashing, the individual fault LED will turn on and the engine will shut down. Once the AUTO/OFF/MANUAL switch has been switch to OFF, the individual fault LED will turn OFF and the five red LEDs will begin flashing to show exercise has still not been set.

Figure 3.2 - “Set Exercise” Switch

 

 

S

 

 

 

S

 

FUSE

F

U

F

 

F

U

F

 

 

 

 

U

E

S

FUSE

E

S

4A

 

S

E

 

S

E

 

U

 

15A

 

UF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BAT.

MAIN

CHARGER

 

 

AUTO

OFF

 

 

OFF

ON

 

SET

MANUAL

EXERCISE

 

TIME

 

Image 16
Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Before InstallationEngine OIL Recommendations Coolant RecommendationsGenerator Mounting Support Basic Standby Electric SystemGenerator Location Emergency Circuit Isolation MethodTransfer Switch Signal Connections Total Circuit Isolation MethodGrounding the Generator Generator AC Neutral ConnectionsBattery Installation ‹ 2.11.2 Transfer SwitchPreparation Before START-UP ‹ 2.11.1 Prior to Initial START-UPUsing a Standard GTS Transfer Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments ‹ 3.2.2 Fault Indicator LED‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.6 System Ready LEDRetransfer and Shutdown Weekly Exercise CycleAutomatic Operation Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.2 Check Battery ‹ 4.4.3 Engine Coolant‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise SystemMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionInstallation Diagram Customer Connection PCB J2 ICT LOS WLS HCT Starter Carrier Bolt Boot Battery Cable Battery Post Cover BaclkBattery Post Cover RED + Hold Down Battery32 18 Assy GRD Wire 99HSB Assembly BASE-DOOR Ground WireIntake Duct HSB Duct Discharge RH FrontGenerac Power Systems, Inc Assy 2A 12V UL Battery Control BOX HSBCover Front Panel HSB Cover TOP Panel HSB512 Wire SET 3.0L Ford not Not SHOWN-USED to Hold OIL Drain AssemblyWasher Lock M12 Bracket DC ALT 3.0L FordFrame Tank Coolant Recovery Radiator R-IN,L-OUTVenturi 3.0L Ford HSB Side Support Radiator HSBNER Weldment Mounting Base Flange Fuel InletAssy Regulator 3.0L NG or LPV Washer Flat 5/16 ZincLeads Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerMUFFLER, 3.0L Ford Gasket Exhaust RingMufflr Strap 6IN DIA HSB Washer Lock 3/8 SSELEMENT, AIR Cleaner Cover AIR CleanerTube AIR Intake 3.0L Ford Washer Flat M5Guardian Liquid-cooled 27 kW and 30 kW Generators Guardian Liquid-cooled 27 kW and 30 kW Generators This Warranty Shall not Apply to the Following

004988-1 specifications

Generac Power Systems has established itself as a leader in the generator industry, and the Generac Power Systems 004988-1 model exemplifies the company’s commitment to innovation, reliability, and performance. This standby generator is designed to provide seamless power solutions for both residential and commercial applications, ensuring that users remain connected and comfortable even during power outages.

One of the standout features of the 004988-1 model is its automatic transfer switch (ATS), which allows for instant power restoration within seconds of an outage. The ATS continuously monitors the electrical supply and automatically engages the generator when it detects a power failure, eliminating any stress or inconvenience for the user. This feature is particularly beneficial for those who may be away from home during an outage or for businesses that cannot afford downtime.

The 004988-1 is equipped with a powerful engine capable of delivering up to 20 kilowatts of backup power, sufficient to support essential household appliances and systems, such as HVAC, refrigeration, and lighting. Its robust construction ensures durability and longevity, equipped to withstand the rigors of extended use in various environmental conditions.

Another significant characteristic of this model is its emission-friendly design. Generac has incorporated advanced technologies to meet and exceed EPA standards, resulting in a cleaner and more environmentally friendly operation. The generator runs on natural gas or liquid propane, providing users with flexible fuel options and reducing dependency on traditional fuel sources.

Moreover, the 004988-1 comes with smart technology features, including Wi-Fi connectivity. This allows users to monitor and control their generator remotely via a smartphone app. Users can receive real-time notifications, monitor power usage, and conduct maintenance checks, ensuring peak performance of their generator.

The quiet operation of the 004988-1 is also noteworthy, making it an attractive option for residential areas where noise levels can be a concern. Generac has integrated sound-dampening technology, ensuring that the generator operates with minimal noise, allowing users to enjoy peace of mind without disruption.

In summary, the Generac Power Systems 004988-1 is a robust, reliable, and technologically advanced generator that seamlessly integrates into any household or commercial setup. With its automatic transfer switch, high power output, environmentally friendly design, smart technology features, and quiet operation, it stands out as an excellent choice for individuals seeking a dependable power solution for any situation.