Dixon Ram Ultra 25, Ram Ultra 72, Ram Ultra 50, Ram Ultra 27 manual Ignition System, Safety System

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MAINTENANCE

Ignition System

The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance.

For recommended spark plugs, see Technical Data.

1.Remove the ignition cable boot and clean around the spark plug.

2.Remove the spark plug with a spark plug socket wrench.

3.Check the spark plug. Replace the spark plug if fouled, the electrodes are burned and if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused.

4.Measure the electrode gap with a gapping tool. The gap should be .030" (0.75 mm). Adjust as necessary by bending the side electrode.

5.Reinsert the spark plug, turning by hand to avoid damaging the threads.

6.After the spark plug is seated, tighten it using a spark plug wrench so that the washer is compressed. A used spark plug should be turned

1/8 of a turn from the seated position. A new spark plug should be turned a ¼ turn from the seated position.

7.Replace the ignition cable.

IMPORTANT INFORMATION

Fitting the wrong spark plug type can damage the engine.

Inadequately tightened spark plugs can cause overheating and damage the engine. Tightening the spark plugs too hard can damage the threads in the cylinder head.

8011-054

Measure the electrode gap

Safety System

The machine is equipped with a safety system that prevents starting or driving under the following conditions.

The engine can only be started when:

1.The mower deck is disengaged.

2.The steering controls are in the outer, locked neutral position.

3.The driver is sitting in the driver’s seat.

4.The parking brake is on.

Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.

If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again.

Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position.

Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat.

Conditions for starting

8061-018

 

IMPORTANT INFORMATION

In order to be able to drive, the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position, otherwise the engine will stop.

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Contents Operator’s Manual Page Contents English-4 Introduction Manufacturing Number Good ServiceSymbols and decals Moving sharp blades under cover Safety Instructions SafetyGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Roll over Protection system Rops Control Locations ControlsMotion control levers Fuses Steering Control Levers Parking Brake Blade SwitchThrottle Control Choke Control Ignition SwitchFuses Fuel Tank Fuel Shut Off Valve Cutting Height AdjusterHour Meter Seat Adjustment LeverSteering TrainingStarting the Engine Before StartingPlace controls in neutral position Jumper cables Starting the engine with a weak batteryTo remove cables, reverse order Running Ensure that no one is near mower when engaging blade switchOperating On Hills Mowing Tips Stopping the Engine Pump release valves Moving by HandMaintenance Schedule MaintenanceDaily Weekly Maintenance interval Least Hours Once Maintenance Before AfterDixon-35 To clean battery and terminals BatteryReplacing battery Ignition System Safety SystemThrottle Cable Engine Cooling Air IntakeChoke Cable Air Filter Servicing PrecleanerReplacing Air Filter Servicing Paper ElementFuel Pump Air Filter Fuel FilterBelts Tire PressuresDeck Belt Deck belt installationCutting Blades Belt installationPump Belt Replacing pump belt Belt removalBlade replacement Leveling Adjusting the Mower DeckCutting Height Anti-scalp rollers Removal and installation of caster wheel Cleaning and WashingCaster Wheels HardwareGeneral LubricationLubricating the Cables LubricationFront Wheel Mount Front Wheel BearingsDeck outer spindle Engine OilEngine Oil Filter Engine Oil Levels Changing the Engine OilFluid Change Hydraulic PumpPurging Problem Cause TroubleshootingTroubleshooting Storage ServiceWinter Storage Schematics 968999722 968999723 Engine 968999726 Technical DataTransmission 968999722 968999723 968999725 968999726 Overall DimensionsProductivity 968999724 Engine 968999773 968999724 968999773 Torque Specifications AccessoriesCE requirements USA requirementsDelivery Service Service JournalAction Date, mtr reading, stamp, sign After the First 5-8 Hours Hour Service Service Journal Dixon-67 Service Journal At Least Once Each Year Page Page 539 132404 R02 04/01/08