Dixon 968999722, Ram Ultra 72, Ram Ultra 50, Ram Ultra 27 Hydraulic Pump, Fluid Change, Purging

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LUBRICATION

*Hydraulic Pump

Fluid Change

This transaxle is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life an oil filter change interval of every 200 hours is recommended.

The following procedure can be performed with the pump installed in the vehicle, and the vehicle on level ground. Apply the bypass valve and lock the vehicle parking brake.

1.Place an oil drain pan with a two gallon capacity beneath the oil filter. Remove the oil filter from the pump.

2.After the oil has drained, wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter.

3.Install the new filter by hand, turn ¾ to one full turn after the filter gasket contacts the filter base surface.

4.Drain old oil filters of all free-flowing oil prior to disposal. Place used oil in appropriate containers and dispose of it in accordance with laws in your area.

5.Remove the cap from the pump’s expansion tank located on the vehicle frame.

6.Fill reservoir with SAE 10W30 oil to just above the MIN-ADD line on the reservoir. After purging, check levels and add oil if necessary.

7.Reinstall the tank cap by hand. Do not overtighten.

8.Proceed to the purge procedure.

Purging

Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.

These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.

The resulting symptoms in hydrostatic systems may be:

1.Noisy operation.

2.Lack of power or drive after short term operation.

3.High operation temperature and excessive expansion of oil.

52-Dixon

2

3

1

8061-016

1.Pump filter

2.Pump reservoir

3.Fluid fill lines

Changing the hydraulic pump oil filter

Before starting, make sure the pump is at the proper oil level. If it is not, fill to the specifications outlined earlier.

The following procedures are best performed with the vehicle drive wheels off the ground, then repeated under normal operating conditions.

1.Disengage the brake if activated.

2.With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times). As air is purged from the unit, the oil level will drop.

3.With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4.It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.

5.After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly.

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Contents Operator’s Manual Page Contents English-4 Introduction Good Service Manufacturing NumberSymbols and decals Moving sharp blades under cover Safety Instructions SafetyGeneral Operation Never take passengers Personal Safety Equipment Slope OperationChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Roll over Protection system Rops Control Locations ControlsMotion control levers Fuses Steering Control Levers Parking Brake Blade SwitchThrottle Control Choke Control Ignition SwitchFuses Fuel Tank Cutting Height Adjuster Fuel Shut Off ValveSeat Adjustment Lever Hour MeterTraining SteeringBefore Starting Starting the EnginePlace controls in neutral position Jumper cables Starting the engine with a weak batteryTo remove cables, reverse order Ensure that no one is near mower when engaging blade switch RunningOperating On Hills Mowing Tips Stopping the Engine Moving by Hand Pump release valvesMaintenance Maintenance ScheduleDaily Weekly Maintenance interval Least Hours Once Maintenance Before AfterDixon-35 To clean battery and terminals BatteryReplacing battery Safety System Ignition SystemThrottle Cable Engine Cooling Air IntakeChoke Cable Servicing Precleaner Air FilterReplacing Air Filter Servicing Paper ElementFuel Filter Fuel Pump Air FilterTire Pressures BeltsDeck belt installation Deck BeltBelt installation Cutting BladesPump Belt Replacing pump belt Belt removalBlade replacement Leveling Adjusting the Mower DeckCutting Height Anti-scalp rollers Cleaning and Washing Removal and installation of caster wheelCaster Wheels HardwareLubrication GeneralLubrication Lubricating the CablesFront Wheel Mount Front Wheel BearingsDeck outer spindle Engine OilEngine Oil Filter Changing the Engine Oil Engine Oil LevelsFluid Change Hydraulic PumpPurging Troubleshooting Problem CauseTroubleshooting Storage ServiceWinter Storage Schematics 968999722 968999723 Engine 968999726 Technical DataTransmission 968999722 968999723 968999725 968999726 Overall DimensionsProductivity 968999724 Engine 968999773 968999724 968999773 Accessories Torque SpecificationsUSA requirements CE requirementsDelivery Service Service JournalAction Date, mtr reading, stamp, sign After the First 5-8 Hours Hour Service Service Journal Dixon-67 Service Journal At Least Once Each Year Page Page 539 132404 R02 04/01/08