Dixon 966985402, 966985401 manual Maintenance Schedule

Page 34

MAINTENANCE

Maintenance Schedule

The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by

an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.

Read Maintenance in the Safety section.

 

 

Daily

 

Weekly At

Maintenance interval in

 

 

 

 

 

 

least

 

hours

 

 

 

 

 

 

once

 

 

 

 

 

Maintenance

Before

 

After

 

each

 

 

 

 

 

 

 

year

25 50 100 300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the parking brake

 

 

 

 

 

 

 

 

Check the engine’s oil level (every refueling)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the safety system

 

 

 

 

 

 

 

 

Check for fuel and oil leakages

 

 

 

 

 

 

 

 

Check/clean the engine’s cooling air intake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the mower deck

 

 

 

 

 

 

 

 

Check for loose hardware (screws, nuts)

 

 

 

 

 

 

 

 

Clean under the mower deck

 

 

 

 

 

 

 

 

Start the engine and blades, listen for unusual sounds

 

 

 

 

 

 

 

 

Check for damage

 

 

 

 

 

 

 

 

Thoroughly clean around the engine

 

 

 

 

 

 

 

 

Clean around belts, belt pulleys

 

 

 

 

 

 

 

 

Check the tire pressures

 

 

 

 

 

 

 

 

Check battery

 

 

 

 

 

 

 

 

Sharpen/replace mower blades

 

 

 

 

 

 

 

 

Clean the engine’s cooling air intake 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the air cleaner’s pre-filter 2) (foam)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean the air cleaner’s filter cartridge 2) (paper filter)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check/adjust the parking brake

 

 

 

 

 

 

 

1)

First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace

 

 

every 50 hours.

 

 

 

 

 

 

 

 

 

2)

In dusty conditions, cleaning and replacement are required more often.

 

 

 

 

 

 

 

 

 

 

 

 

 

3)

For daily use, the machine should be lubricated twice weekly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4)

Performed by authorized service workshop.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= Described in this manual

 

 

 

 

 

 

 

 

 

= Not described in this manual

 

 

 

 

 

 

 

 

 

= See engine manufacturers’ Owners Manual

 

 

 

 

 

 

 

 

 

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Contents Operator Manual Page Contents Page Introduction Good Service Manufacturing NumberSymbols and decals Remove key before Safety Instructions SafetyGeneral Operation Never take passengers Personal Safety Equipment Slope OperationChildren Safe Handling of Gasoline General Maintenance Risk of sparking Transport Spark ArrestorControls Control LocationsSteering Control Levers Parking Brake Ignition SwitchThrottle Control Choke Control Blade SwitchFuses Cutting Height Adjuster Seat Adjustment LeverHour Meter Fuel Shut Off Valve TrackingFuel Tank Training SteeringBefore Starting Starting the EngineMove the throttle to the middle position Open the fuel valve Jumper cables Weak BatteryTo remove cables, reverse order Running Operating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Maintenance ScheduleEvery 50 hours To clean battery and terminals BatteryAlways use protective glasses when handling the battery Safety System Tire PressuresBelts Deck Belt InstallationDeck Belt Pump Belt Replacing Pump Belt Belt installationCutting Blades Belt removalRemove blade bolt by turning counterclockwise Adjusting the Mower Deck LevelingAnti-Scalp Rollers Use protective glasses when cleaning and washing CleaningRemoval and installation of caster wheel Caster WheelsLubrication GeneralFront Wheel Bearings Front Wheel MountEngine Lubrication Fluid Change Hydraulic PumpPurging Troubleshooting Problem CauseTroubleshooting Service Winter StorageSchematic Torque Specifications Technical DataStandard Hardware Engine 966985401Transmission Equipment Overall dimensionsProductivity USA requirements CE requirementsWarranty Dixon ZTR Commercial / ResidentialDelivery Service Service JournalAction Date, mtr reading, stamp, sign Hour Service After the First 10 HoursService Journal At Least Once Each Year Service Journal Service Journal Service Journal Page 115 354727R1 01/06/10