Dixon 966985401 Cutting Blades, Pump Belt Replacing Pump Belt, Belt removal, Belt installation

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MAINTENANCE

Pump Belt

Replacing Pump Belt

Park the mower on a level surface. Engage the parking brake.

Belt removal

1.Remove the deck belt (see Deck Belt Removal in this section of the manual).

2.Remove clutch stop to access the belt.

3.Disconnect clutch wire.

4.Create slack in the belt by removing the spring on the pump idler arm.

5.The belt should now be able to be removed from the engine pulley and pump pulleys.

Belt installation

1.Wrap the belt around the pulley

2.Route the belt around the inside of the idler pulley.

3.Wrap the belt around the engine pulley.

4.Reattach the spring on the pump idler arm.

5.Reconnect clutch wire.

6.Replace and secure clutch stop.

7.Reinstall the deck belt. (see Deck Belt Removal in this section of the manual).

2

1

3

8054-003

1.Electric clutch

2.Idler spring

3.Clutch stop

Pump belt removal

Cutting Blades

In order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged.

WARNING!

Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling.

Bent or cracked blades or blades with large nicks should be replaced.

Damaged blades should be replaced when hitting obstacles that result in a breakdown. Let the service workshop decide whether the blade can be repaired/ ground or must be replaced.

Balance the blades after sharpening. Check the blade mounts.

IMPORTANT INFORMATION

The sharpening of blades should be carried out by an authorized service workshop.

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Contents Operator Manual Page Contents Page Introduction Manufacturing Number Good ServiceSymbols and decals Remove key before Safety Safety InstructionsGeneral Operation Never take passengers Slope Operation Personal Safety EquipmentChildren Safe Handling of Gasoline General Maintenance Risk of sparking Spark Arrestor TransportControl Locations ControlsSteering Control Levers Ignition Switch Parking BrakeThrottle Control Blade Switch Choke ControlFuses Seat Adjustment Lever Cutting Height AdjusterHour Meter Tracking Fuel Shut Off ValveFuel Tank Steering TrainingStarting the Engine Before StartingMove the throttle to the middle position Open the fuel valve Weak Battery Jumper cablesTo remove cables, reverse order Running Operating On Hills Mowing Tips Stopping the Engine Manual Transport Maintenance Schedule MaintenanceEvery 50 hours Battery To clean battery and terminalsAlways use protective glasses when handling the battery Tire Pressures Safety SystemDeck Belt Installation BeltsDeck Belt Belt removal Belt installationCutting Blades Pump Belt Replacing Pump BeltRemove blade bolt by turning counterclockwise Leveling Adjusting the Mower DeckAnti-Scalp Rollers Caster Wheels CleaningRemoval and installation of caster wheel Use protective glasses when cleaning and washingGeneral LubricationFront Wheel Mount Front Wheel BearingsEngine Lubrication Hydraulic Pump Fluid ChangePurging Problem Cause TroubleshootingTroubleshooting Winter Storage ServiceSchematic Technical Data Torque SpecificationsStandard Hardware 966985401 EngineTransmission Overall dimensions EquipmentProductivity CE requirements USA requirementsDixon ZTR Commercial / Residential WarrantyService Journal Delivery ServiceAction Date, mtr reading, stamp, sign After the First 10 Hours Hour ServiceService Journal At Least Once Each Year Service Journal Service Journal Service Journal Page 115 354727R1 01/06/10