Dixon 560 manual Reverse procedure to re-install deck assembly

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CARE AND MAINTENANCE - MODEL 560

MOWER DECK SERVICE

CUTTER BLADE REMOVAL - BELT TENSION:

"CAUTION" The removal of the cutter blades for either sharpening or replacement is best accomplished by removing the deck assembly from the mower. DO A/OTattempt to raise or lift the front of the mower unless proper safety equipment is available to support the mower. If you do not have the necessary equipment, entrust this task to your dealer.

DECK REMOVAL:

1.Remove front belt access cover from body. Stand in front of mower, grasp lift quadrant lever with left hand. Move lever to align with the 5th hole from the bottom on the quadrant plate. At this time, connect brake link into hole on lift lever. Move lift lever toward lowest cut position and remove belt from the top of center deck hub assembly.

2.Remove the hair pin cotters from the ends of the deck support rods. Slide deck support rods from deck while supporting deck assembly with a suitable brace, or by the use of an assistant to hold the deck while rods are removed. Slide deck from under chassis.

3.Reverse procedure to re-install deck assembly.

CUTTER BLADE REMOVAL:

1.Carefully place deck assembly in a manner which will allow access to the blade bolts. Hold blade from turning while bolt is removed from the center of each hub assembly. "Caution" wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.

2.When reassembling blades to hub assemblies, fully tighten blade bolts to a minimum of 50 ft. lbs. torque. The use of air impact tools is recommended for installation to insure bolt tightness.

BELT TENSION:

1.The engine to mower deck drive belt on the Model 560 is automatically held in proper tension by springs which push the deck assembly forward, and does not require any additional adjustment to be made. Both the belt and the idler system should be periodically inspected due to the nature of the job they perform.

2.Serpentine deck belt tension is maintained by a manual adjustment rod which is located on the top of the mower deck assembly. Proper belt tension is critical to insure cut quality. If adjustment is required, tighten lock nut on adjustment rod until belt free play or movement between pulleys is approximately 1/4 of an inch.

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Contents Page See your dealer for warranty service, parts and repairs Index Safety Safety Reminders Read Carefully Before Operation Safety Reminders Dixon Limited Warranty Policy -- HYDRO-GEAR Models Specifications Engine Starting System Tires Capacities DimensionsSET UP and Service Seat Assembly Instructions Do not Tighten SecurelySeat Assembly Instructions Upper Control Lever Installation Mower Deck Installation Mower Deck Leveling Procedure Final Preparation Mower Deck DeflectorOperation Instructions Hydrostatic Drive SystemOperation Instructions Care and Maintenance Model Procedure for Electric Clutch Adjustment Reverse procedure to re-install deck assembly Drive System Adjustments Adjustment Points for T-BOX Belt Tension Forward Lever Stop Adjustment Locations Care and Maintenance Model Cleaning the MowerTroubleshooting Drive System Troubleshooting Page Page Page Page Page Page Page ZTR 560 Parts List ZTR 560 Parts List Clutch Spacer Spacer 1/2 ODX 1/4 ZTR 560 Parts List Page Page FAX 316 251