Chicago Electric 96405 manual Double Insulated Tools Tools with Two Prong Plugs, Extension Cords

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Double Insulated Tools: Tools with Two Prong Plugs

1.Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.

(See Outlets for 2-Prong Plug.)

2.Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.)

Extension Cords

1.Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.

2.As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.

(See Table A.)

3.The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.

(See Table A.)

4.When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.)

5.If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size.

(See Table A.)

6.If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

7.Make sure the extension cord is properly wired and in good electrical condition.

Always replace a damaged extension cord or have it repaired by a qualified electrician before using it.

.Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

SKU 96405

For technical questions, please call 1-800-444-3353.

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Contents Telescoping Pole saw For technical questions or replacement parts, please callContents Save This Manual Important Safety InformationWork area safety General Safety RulesPower tool use and care Specific Safety Rules Kickback Precautions Grounded Tools Tools with Three Prong Plugs GroundingExtension Cords Double Insulated Tools Tools with Two Prong PlugsSee Outlets for 2-Prong Plug See Table aFeet SymbologySet Up Instructions SpecificationsUnpacking Oil RequirementsFunctions Attaching the ChainAssembling the Telescopic Pole General operating instructions Operating InstructionsFor technical questions, please call Cleaning, maintenance, and lubrication Maintenance And ServicingTroubleshooting Problem Possible Causes Probable SolutionsPlease Read the Following Carefully Parts list Record Product’s Serial Number HerePart Description Assembly Diagram Limited 90 DAY Warranty

96405 specifications

The Chicago Electric 96405 is a powerful and versatile addition to any user's toolkit, specifically designed for welding and metalworking applications. This gasless MIG welder stands out in the market due to its ease of use, portability, and array of features that cater to both beginners and experienced welders alike.

One of the main characteristics of the Chicago Electric 96405 is its compact design. Weighing in at just under 40 pounds, this welder can easily be transported to various job sites, making it an excellent choice for mobile welders. The unit's lightweight construction, combined with a sturdy design, allows it to withstand the rigors of daily use while remaining user-friendly.

The Chicago Electric 96405 operates on a 110V power supply, which means it is suitable for home use and can be plugged into standard electrical outlets. This feature enhances its accessibility, allowing welders to work in a variety of environments without the need for specialized equipment or power sources. Additionally, the welder has an adjustable wire feed speed, giving users the ability to customize their welding experience according to their specific needs.

A notable technology integrated into the Chicago Electric 96405 is its gasless flux-cored welding capability. This feature allows for welding without the need for an external gas cylinder, making it an economical and convenient option. The flux-cored wire used in gasless welding creates a protective layer of gas to shield the weld puddle, ensuring a clean and strong weld. The machine can handle mild steel and other materials, showcasing its versatility.

In terms of characteristics, the Chicago Electric 96405 includes a built-in thermal overload protection system. This feature is essential for preventing damage to the machine during prolonged use, which can lead to overheating. The LED indicator lights provide users with a visual representation of the machine's status, ensuring they are well-informed while working.

Finally, the Chicago Electric 96405 is accompanied by essential safety features, including a protective helmet and gloves, promoting a safe working environment. Overall, the Chicago Electric 96405 is an exceptional welding machine that balances performance, portability, and user-friendliness, making it a valuable asset for anyone involved in welding and metal fabrication. Its impressive features and technologies make it a reliable choice for tackling a wide range of welding projects with efficiency and ease.