Chicago Electric 96405 manual Parts list, Record Product’s Serial Number Here, Part Description

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Parts list

Part

Description

 

Part

Description

 

Part

Description

1

Screw ST 4x18

 

31

Drive Sprocket

 

60

Washer 16x6x1.5

2

Plastic End Cap

 

32

C-ring

 

61

Front Handle

3

Screw M5x58

 

33

Nut M8

 

62

Screw

4

Spring Washer

 

34

Plastic Cover

 

63

Retaining Screw

5

Washer 8x4.2x0.6

 

35

Chain

 

64

D-ring

6

Carbon Brush Housing

 

36

Guide Bar

 

65

Screw M3x5

7

Carbon Brush

 

37

Dowel Pin M8

 

66

Shoulder Strap

8

Nut M4

 

38

Plastic Slider

 

67

Wing Nut

9

Motor Housing

 

39

Oil Seal

 

68

Screw M5x20

10

Stator

 

40

Chain Tension Screw

 

69

Nut M5

11

Plastic Plate

 

41

Oil Cap

 

70

Plastic Bracket

12

Rotor Assembly

 

42

Oil Tank

 

71

Spring

13

Screw M4x65

 

43

Screw M4x15

 

72

Safety Switch

14

Key

 

44

Mounting Piece

 

73

Switch Assembly

15

Gear Box Housing

 

45

Aluminum Tube 1

 

74

Rear Handle Part A

16

Gleason Gear

 

46

Connector 1

 

75

Power Switch

17

Strain Relief

 

47

Nut M6

 

76

Spring

18

Strain Relief 2

 

48

Plastic Coupling 1A

 

77

Spring Housing Cover

19

Ball Bearing

 

49

Plastic Slider 1

 

78

Bushing 1

20

Output Gleason Gear

 

50

Locking Knob

 

79

Screw ST 4x10

21

Output Shaft

 

51

Plastic Coupling 2A

 

80

Plastic Spool Cover

22

Key 3x8

 

52

Aluminum Tube 2

 

81

Spool Assembly

23

Oil Pump Pin with Gear

 

53

Connector 2

 

82

Spool Shaft Assembly

24

Oil Pump Housing

 

54

Plastic Slider 2

 

83

Capacitor

25

Ball Bearing

 

55

Plastic Coupling 1B

 

84

Terminal Box

26

Adjustment Screw

 

56

Plastic Coupling 2B

 

85

Spiral Spring

27

Main Housing

 

57

Aluminum Tube 3

 

86

Rear Handle Part B

28

Bushing

 

58

Soft Handle

 

87

Cable Protection

29

Felt Seal

 

59

Plastic Knob for Front

 

88

Power Cord

30

Washer

 

 

Handle

 

 

 

 

 

 

 

 

 

 

 

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

SKU 96405

For technical questions, please call 1-800-444-3353.

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Contents Telescoping Pole saw For technical questions or replacement parts, please callContents Save This Manual Important Safety InformationWork area safety General Safety RulesPower tool use and care Specific Safety Rules Kickback Precautions Grounded Tools Tools with Three Prong Plugs GroundingExtension Cords Double Insulated Tools Tools with Two Prong PlugsSee Outlets for 2-Prong Plug See Table aFeet SymbologySet Up Instructions SpecificationsUnpacking Oil RequirementsAssembling the Telescopic Pole FunctionsAttaching the Chain General operating instructions Operating InstructionsFor technical questions, please call Cleaning, maintenance, and lubrication Maintenance And ServicingTroubleshooting Problem Possible Causes Probable SolutionsPlease Read the Following Carefully Part Description Parts listRecord Product’s Serial Number Here Assembly Diagram Limited 90 DAY Warranty

96405 specifications

The Chicago Electric 96405 is a powerful and versatile addition to any user's toolkit, specifically designed for welding and metalworking applications. This gasless MIG welder stands out in the market due to its ease of use, portability, and array of features that cater to both beginners and experienced welders alike.

One of the main characteristics of the Chicago Electric 96405 is its compact design. Weighing in at just under 40 pounds, this welder can easily be transported to various job sites, making it an excellent choice for mobile welders. The unit's lightweight construction, combined with a sturdy design, allows it to withstand the rigors of daily use while remaining user-friendly.

The Chicago Electric 96405 operates on a 110V power supply, which means it is suitable for home use and can be plugged into standard electrical outlets. This feature enhances its accessibility, allowing welders to work in a variety of environments without the need for specialized equipment or power sources. Additionally, the welder has an adjustable wire feed speed, giving users the ability to customize their welding experience according to their specific needs.

A notable technology integrated into the Chicago Electric 96405 is its gasless flux-cored welding capability. This feature allows for welding without the need for an external gas cylinder, making it an economical and convenient option. The flux-cored wire used in gasless welding creates a protective layer of gas to shield the weld puddle, ensuring a clean and strong weld. The machine can handle mild steel and other materials, showcasing its versatility.

In terms of characteristics, the Chicago Electric 96405 includes a built-in thermal overload protection system. This feature is essential for preventing damage to the machine during prolonged use, which can lead to overheating. The LED indicator lights provide users with a visual representation of the machine's status, ensuring they are well-informed while working.

Finally, the Chicago Electric 96405 is accompanied by essential safety features, including a protective helmet and gloves, promoting a safe working environment. Overall, the Chicago Electric 96405 is an exceptional welding machine that balances performance, portability, and user-friendliness, making it a valuable asset for anyone involved in welding and metal fabrication. Its impressive features and technologies make it a reliable choice for tackling a wide range of welding projects with efficiency and ease.