Grounding

understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Save these instructions.

Improperly connecting the grounding wire can result in electric shock.

Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Grounded Tools: Tools with Three Prong Plugs

1.Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock. (See 3-Prong Plug and Outlet.)

2.The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding system and must never be attached to an electrically “live” terminal. (See 3-Prong Plug and Outlet.)

3.The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in the following illustration.

(See 3-Prong Plug and Outlet.)

3-Prong Plug and Outlet

Outlets for 2-Prong Plug

SKU 96405

For technical questions, please call 1-800-444-3353.

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96405 specifications

The Chicago Electric 96405 is a powerful and versatile addition to any user's toolkit, specifically designed for welding and metalworking applications. This gasless MIG welder stands out in the market due to its ease of use, portability, and array of features that cater to both beginners and experienced welders alike.

One of the main characteristics of the Chicago Electric 96405 is its compact design. Weighing in at just under 40 pounds, this welder can easily be transported to various job sites, making it an excellent choice for mobile welders. The unit's lightweight construction, combined with a sturdy design, allows it to withstand the rigors of daily use while remaining user-friendly.

The Chicago Electric 96405 operates on a 110V power supply, which means it is suitable for home use and can be plugged into standard electrical outlets. This feature enhances its accessibility, allowing welders to work in a variety of environments without the need for specialized equipment or power sources. Additionally, the welder has an adjustable wire feed speed, giving users the ability to customize their welding experience according to their specific needs.

A notable technology integrated into the Chicago Electric 96405 is its gasless flux-cored welding capability. This feature allows for welding without the need for an external gas cylinder, making it an economical and convenient option. The flux-cored wire used in gasless welding creates a protective layer of gas to shield the weld puddle, ensuring a clean and strong weld. The machine can handle mild steel and other materials, showcasing its versatility.

In terms of characteristics, the Chicago Electric 96405 includes a built-in thermal overload protection system. This feature is essential for preventing damage to the machine during prolonged use, which can lead to overheating. The LED indicator lights provide users with a visual representation of the machine's status, ensuring they are well-informed while working.

Finally, the Chicago Electric 96405 is accompanied by essential safety features, including a protective helmet and gloves, promoting a safe working environment. Overall, the Chicago Electric 96405 is an exceptional welding machine that balances performance, portability, and user-friendliness, making it a valuable asset for anyone involved in welding and metal fabrication. Its impressive features and technologies make it a reliable choice for tackling a wide range of welding projects with efficiency and ease.