Briggs & Stratton BC2401H, BC2401IC Blade Drive Belt Tension Adjustment, Starter Switch Wiring

Page 11

17

MAINTENANCE continued

6. With the guides loose slip the blade drive belt(29) out of the groove

Blade Drive Belt

on the drive pulley and down past the pulley. Note: It is necessary to

remove the transaxle drive belt(10) from its groove to allow removal of

the blade drive belt.

7. Pull the belt back through the hole in the top of the engine base

and remove it from the machine. NOTE: Removal of the belt from the

blade drive pulley requires some force to walk the belt past the front

portion of the pulley.

8. Install new belt into groove on blade drive pulley. Push remaining

length of belt back through engine base toward clutch/brake drive

pulley.

9. Reach through from rear of machine and pull new belt through and

install it in the groove on the clutch/brake drive pulley. NOTE: Make

sure the blade belt is properly seated in the clutch/brake drive

pulley(Item 23) and not resting in the gap between the clutch/brake

pulley(23) and the transaxle drive pulley(46)

10. Tighten four screws to secure belt guides (item 149 & 150) in

place. NOTE: Be sure belt is correctly routed when replacing. (See

Fig. 3)

11. Set tension on belt by reaching in through top of engine base with

a long screwdriver or other pry bar and pushing the idler pulley over

against the belt to increase tension. While holding the belt under

tension tighten the two screws (107) that hold the idler arm in place.

Note: Proper belt tension can be verified by checking the tight side

(non-idler side)belt deflection. The belt should deflect 3/16”-1/4” with

force applied perpendicular to the belt after tensioning.

12. Replace engine base door (item 7) and tighten screws to hold it in

place

13. Reconnect spark plug.

Belt in top groove of engine pulley

Transaxle

Drive Belt Belt in bottom groove of engine pulley

BLADE DRIVE BELT TENSION ADJUSTMENT

1.Disconnect spark plug wire.

2.Remove the two screws holding the engine base door (item 7), and remove the door.

3.Examine the condition of the belt and note the position of the idler assembly and the amount of tension on the blade belt.

3.Loosen the two nuts (Item 117) on top of the engine base, holding the idler arm assembly (Item 26) in place .

4.Reset tension on belt by reaching in through top of engine base with a long screwdriver or other pry bar and pushing the idler pulley over against the belt to increase tension. While holding the belt under tension tighten the two screws that hold the idler arm in place.

5.Replace engine base door and verify blade belt tension setting by operating the unit in the conditions that caused it to slip originally.NOTE: If belt continues to slip it may be worn out and require replacement before proper operation can resume.

STARTER SWITCH WIRING

Fig. 3

Maintenance Schedule

 

Follow these hourly

 

maintenance intervals.

Maintenance Operation

Every

Every 5 hrs

Every 25

Every 50

 

 

 

 

Use

or (Daily)

hrs

hrs

 

 

 

Engine (See Engine Manual)

Check for excessive vibration

Inspect for loose parts

Inspect for worn or damaged parts

Sharpen Blade

Inspect belts for wear

Check blade clutch cable tension

Replace blade and traction belts

Inspect battery for damage or leak

Check battery terminal for corrosion

Lubricate throttle control cable and linkage.

MAINTENANCE HISTORY

Date of Service

ServicePerformed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part No. 500264

Page 11 of 12

Form No. F101001A

Page 10 Page 12
Image 11
Page 10 Page 12
Contents Belt Blade Drive NUT Replacement KITBlade BC2401 Belt Traction Drive8VIBRATION SoundDisconnect Spark Plug Wire Before Assembling Unit General SafetyControls Literature Assy P/NInstruction Labels Engine LabelsBlade Clutch StartingCutting Operation Clearing a Clogged Cutting DeckParts Drawing Partslist Parts List From Storage Cutting Height AdjustmentPropulsion Handling & TransportingBlade Removal / Sharpening Belt ReplacementStarter Switch Wiring Blade Drive Belt Tension AdjustmentTroubleshooting Clutch Adjustment

BC2401H, BC2401HE, BC2401IC specifications

Briggs & Stratton is renowned for its reliable and robust small engines, and the BC2401 series, including models like BC2401IC, BC2401HE, and BC2401H, is a testament to their commitment to quality and performance. These models are designed to meet diverse needs, whether for residential or commercial applications, making them a popular choice among users seeking efficiency and durability.

The BC2401IC model offers a convenient design that enhances its usability. It features a practical integrated control system, allowing users to easily manage and operate the engine. This model incorporates a powerful 240cc engine that provides superior torque and performance, ensuring that it can tackle a variety of tasks effortlessly. Its compact design also makes it suitable for tight spaces, making it a favored option for residential landscaping and lawn care.

Meanwhile, the BC2401HE is engineered with high-efficiency technology that maximizes fuel usage and minimizes emissions, catering to environmentally conscious users. This model is equipped with an advanced air filtration system that helps prolong engine life and maintain peak performance. Its ergonomic design reduces user fatigue, making it ideal for extended operation periods. The BC2401HE also includes a heavy-duty steel frame, providing enhanced durability and longevity, ideal for professional landscapers and outdoor enthusiasts.

The BC2401H model stands out with its high-performance features, including an easy-start mechanism and a robust ignition system that ensures reliable starts in various weather conditions. This model features an innovative cooling system that optimizes engine temperature, enhancing performance and increasing lifespan. The BC2401H also boasts improved vibration dampening, which provides a smoother operation experience, crucial for users working for long hours.

All three models share common characteristics such as a user-friendly design, easy maintenance, and compatibility with a range of attachments and accessories. Their built-in safety features ensure that both operators and equipment remain secure during operation. With its long-standing heritage and commitment to quality, Briggs & Stratton continues to lead the market in delivering engines that combine innovative technology with reliable performance, making the BC2401 series a solid investment for anyone seeking a dependable power solution.
Top Page Image Contents