Lubrication, Maintenance Replacing Rear Flap

Lubrication

Always stop engine and disconnect spark plug wire before cleaning, lubricating or doing any kind of service work on the lawn mower.

Blade Control: Lubricate the pivot points on the blade control handle and the brake cable at least once a season with light oil. The blade control must operate freely in both directions. See Figure 13.

Rear & Side Discharge Doors: The torsion springs and pivot points should be lubricated periodically with light oil to prevent any rust or binding. Door must work freely.

Wheels: The wheels require no lubrication. However, if the wheels are removed for any reason, lubricate the surface of the axle bolt and the inner surface of the wheel with light oil. Engine oil may also be used.

Engine: Follow engine manual for instruction and schedule of lubrication.

Lubricate

Figure 13

Maintenance

NOTE: When tipping the unit or emptying the fuel tank keep the air cleaner side of engine up. Never tip the mower more than 90 degrees and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine causing a starting problem.

Replacing Rear Flap

•To remove rear flap, cut off the flat end of the wire rod which secures it to the deck. See Figure 14.

•Attach the new flap and new rod to deck, bending the ends of the new rod over to secure to deck.

Rear Discharge
Door
Handle
Bracket
	od
	R
	e
r
i
W
	Handle
	Bracket
	Rear Flap

Figure 14

Engine

Refer to the separate engine manual for all engine maintenance instructions.

•Maintain engine oil as instructed in the separate engine manual packed with your unit.

•Service air cleaner every 25 hours under normal conditions. Poor engine performance and flooding usually indicate that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual packed with your unit.

•The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season.

•Clean the engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation which is essential to engine performance and life. Be certain to remove all grass, dirt, and combustible debris from muffler area.

Deck

The underside of the mower deck should be cleaned after each use to prevent a buildup of grass clippings, leaves, dirt, or other matter. If this debris is allowed to accumulate, it will invite rust and corrosion, and may prevent proper mulching, discharge, or bagging. The deck may be cleaned by tilting the mower and scraping clean with a suitable tool (make certain the spark plug wire is disconnected).

IMPORTANT: We do not recommend the use of a pressure washer or garden hose to clean your unit. The use of water will result in shorten life and reduce serviceability.

Cutting Blade Removal, Replacement, and Sharpening

•When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade.

•Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft. See Figure 15.

Series 544 specifications

The Bolens Series 544 is a well-regarded garden and landscape tractor, showcasing a robust design and innovative technologies tailored to meet the needs of homeowners and professional landscapers alike. This series is marked by its reliable performance, durability, and versatility, making it a favored choice among outdoor maintenance enthusiasts.

One of the standout features of the Bolens Series 544 is its powerful engine. Equipped with a high-performance 18.5 horsepower Kohler engine, this tractor offers ample power to tackle various lawn and garden tasks. The engine's efficiency ensures reduced fuel consumption while maintaining strong performance levels, allowing users to complete their work without frequent refueling.

The transmission system in the Bolens 544 comprises a hydrostatic drive, providing seamless operation and effortless shifting. Operators can easily adjust speeds and directions without the need for clutching or gear shifting, making it user-friendly, especially for those unfamiliar with traditional gear tractors. This feature is particularly beneficial for intricate mowing patterns or navigating around obstacles in the garden.

The cutting deck on the Bolens Series 544 is another remarkable aspect, typically featuring a 42-inch wide deck. This design enables users to cover a larger area in less time, increasing efficiency during mowing sessions. The deck height is adjustable, allowing for customized cutting heights, which is essential for adapting to different grass types and seasonal changes.

In terms of build quality, the Bolens Series 544 boasts a heavy-duty steel frame and durable components that withstand the rigors of outdoor tasks. Its design ensures stability and durability, withstanding potential wear and tear from routine use. Additionally, the tractor comes with a comfortable high-back seat, ensuring that operators remain relaxed even during prolonged operating sessions.

The versatility of the Bolens 544 is enhanced by its compatibility with various lawn care attachments. Whether it's snow removal, tilling, or grass collection, this tractor can easily adapt to numerous tasks, making it a multifaceted tool for any lawn care enthusiast.

In conclusion, the Bolens Series 544 represents a blend of power, efficiency, and adaptability. With its robust engine, user-friendly transmission, adjustable cutting deck, and durable construction, this tractor is designed to meet the demands of both homeowners and professionals. Whether for mowing, landscaping, or snow management, the Bolens 544 stands out as a reliable companion in outdoor maintenance.