Billy Goat BC2402 owner manual About this Manual, Contents

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BC2402 Series Brush Cutter Owner’s Manual

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT ® Brush Cutter. Your new machine has been carefully designed and manufactured to provide years of reliable and productive service. This manual provides complete operating and maintenance instructions that will help to maintain your Brush Cutter in top running order. Read this manual carefully before assembling, operating or servicing your equipment.

CONTENTS

Serial Plate Data

3

BC2402 Series Specifications

3

Common Replacement Parts

3

General Safety Instructions and Symbols

4

Sound Data

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6

Vibration Data

6

Intended Use

6

Instruction Labels

7

Engine Labels

7

Assembly Instructions

9

Operation

 

10

Operator Controls

11

Starting

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11

Cutting

 

13

Shut Down

14

Cutting Height Adjustment

14

Clearing a Clogged Cutting Deck

14

Handling and Transporting

15

Storage

 

15

Maintenance

16

Periodic Maintenance

16

Cleaning

16

Blade Removal and Sharpening

17

Blade Drive Belt Tension Adjustment

18

Blade Clutch Adjustment

19

Blade Drive Belt Removal and Replacement

20

Transaxle Drive Clutch Adjustment

22

Transaxle Drive Belt Removal and Replacement

23

Wiring Diagrams

21

Troubleshooting

25

Engine Maintenance and Repair

26

Warranty Claim Procedure

26

Maintenance Record

27

Illustrated Parts List

28

 

Illustrations

 

Figure 1

Brush Cutter Assembly Drawing

8

Figure 2

Belt Routing Diagram

21

Figure 3

Starter Switch Wiring

24

Figure 4

Starter Circuit Schematic Diagram

24

Figure 5

ON/OFF Switch Circuit Schematic Diagram

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24

Figure 6

Engine and Engine Base Assembly

28

Figure 7

Handlebar Assembly

30

Figure 8

Transaxle and Blade Deck Assembly

32

Figure 9

Blade Drive Spindle Assembly Detail Drawing

34

Part No 500264

2

F091506B

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Contents Billy Goat BC2402 Series Brush Cutter Contents About this ManualSerial Plate Data BC 2402 Series SpecificationsCommon Replacement Parts General Safety Instructions and Symbols F091506B Intended USE Sound DataVibration Data Instruction Labels Engine LabelsBrush Cutter Assembly Drawing Assembly Instructions Operation Operator Controls StartingF091506B Cutting Clearing a Clogged Cutting Deck Cutting Height AdjustmentShut Down Handling and Transporting StorageCleaning MaintenancePeriodic Maintenance Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Transaxle Drive Clutch Adjustment Decrease IncreaseTransaxle Drive Belt Removal and Replacement Wiring Diagrams Troubleshooting Problem Possible Cause Corrective ActionEngine Maintenance and Repair Warranty Claim ProcedureMaintenance Record Illustrated Parts List Engine and Engine Base AssemblyDescription Handlebar Assembly Description QTY Transaxle and Blade Deck Assembly F030806A Blade Drive Spindle Assembly Detail Drawing Description F091506B

BC2402 specifications

The Billy Goat BC2402 is a robust, versatile brush cutter that has earned a reputation for its durability and performance among landscaping professionals and homeowners alike. Built to tackle various outdoor tasks, this machine is particularly effective in clearing dense vegetation, overgrown weeds, and tall grass. Its innovative features and technologies make it a reliable choice for both commercial and residential use.

One of the primary attractions of the Billy Goat BC2402 is its powerful engine. Equipped with a reliable 24 HP Vanguard engine, it delivers exceptional torque and efficiency. This robust engine allows the BC2402 to easily manage tough cutting jobs, making it ideal for challenging terrains. The heavy-duty design of the brush cutter ensures longevity and reliability, essential for any landscaping operation.

The BC2402 boasts a unique offset deck design that enhances maneuverability. This feature allows operators to cut close to trees, fences, and other obstacles, making it easier to achieve a clean finish in tight spaces. Coupled with a wide cutting path of 24 inches, it can efficiently cover larger areas in less time, maximizing productivity.

Another standout characteristic is the machine’s self-propelled feature, equipped with a hydrostatic drive system. This technology allows the operator to adjust the speed seamlessly, providing better control over the cutting process. The BC2402 can tackle varied terrain types, including hills and uneven ground, with ease, thanks to its superior traction and stability.

Safety is also a top priority with the Billy Goat BC2402. The machine is designed with operators in mind, featuring an easy-to-access control panel and ergonomic handles for comfort during prolonged use. Additionally, the robust construction minimizes the risk of accidents or breakdowns, ensuring that users can operate with confidence.

In terms of maintenance, the BC2402 is designed for simple upkeep, with easily accessible components that streamline the process. This user-friendly approach not only saves time but also helps to prolong the machine's life.

In summary, the Billy Goat BC2402 brush cutter is a powerful, efficient, and versatile tool, perfect for those needing a reliable solution to tackle dense vegetation. Its impressive engine, unique design, self-propelled capabilities, and user-focused safety features make it a standout choice in the landscaping equipment market. Whether for professional applications or personal use, the BC2402 delivers performance and durability, ensuring that every job is completed to the highest standard.