Billy Goat BC2402 owner manual Assembly Instructions

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BC2402 Series Brush Cutter Owner’s Manual

ASSEMBLY INSTRUCTIONS

Your BILLY GOAT ® BC Self-Propelled Brush Cutter was shipped in one carton, completely assembled except for the upper handle assembly and the front guard bar. Mounting hardware for the handle and guard bar is temporarily installed on the lower handle and the front of the deck assembly.

READ all safety instructions before assembling unit.

Electric start units are shipped without a battery. A CB18, C50, SC50 or MCB50 series dry or wet battery with a 17.2 Ah rating is required.

Numbers in parenthesis ( ) refer to item numbers on Figure 1 on the facing page.

1.Remove unit from carton. Make sure the following items that have been packed with unit:

†Upper Handle Assembly, P/N 500256

†Guard Bar, P/N 500235

†Owner’s Manual, P/N 500264

†Honda or Briggs and Stratton Engine Manual

†Warranty Card, P/N 400972

†Ty-Wraps (4 ea)

DISCONNECT spark plug wire before assembling unit.

2.Remove mounting hardware (144, 143, 115, 117, 141) from lower handles (51 and 52).

3.Loosen (but do not remove) four screws (115) securing the lower handles (51 and 52).

4.Attach upper handle (40) to lower handles (51 and 52) with hardware removed in step 2. Tighten finger tight only.

5.Make sure engine pull starter is properly installed in guide (145) and then tighten upper handle fasteners (Honda engine only).

6.Tighten mounting hardware on handle braces (5 and 6).

7.Remove mounting hardware (102, 103, 117, 119, 124 and 141) from deck and skid assembly.

8.Attach guard bar (31) to deck. Install center bolts (152) first and then side bolts.

9.For electric start models secure the battery (not included) in the battery plate (164), hook one side of the strap into the hole then stretch the strap across the top of the battery and hook the opposite side into the opposing hole on the plate. Make sure the battery will not move then connect terminals.

Items 117, 119 and 141 secure both front skid attachment and sides of front guard bar. Make sure both are securely attached.

9.Reconnect spark plug wire.

Part No 500264

9

F091506B

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Contents Billy Goat BC2402 Series Brush Cutter About this Manual ContentsBC 2402 Series Specifications Common Replacement PartsSerial Plate Data General Safety Instructions and Symbols F091506B Sound Data Vibration DataIntended USE Engine Labels Instruction LabelsBrush Cutter Assembly Drawing Assembly Instructions Operation Starting Operator ControlsF091506B Cutting Cutting Height Adjustment Shut DownClearing a Clogged Cutting Deck Storage Handling and TransportingMaintenance Periodic MaintenanceCleaning Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Decrease Increase Transaxle Drive Clutch AdjustmentTransaxle Drive Belt Removal and Replacement Wiring Diagrams Problem Possible Cause Corrective Action TroubleshootingWarranty Claim Procedure Engine Maintenance and RepairMaintenance Record Engine and Engine Base Assembly Illustrated Parts ListDescription Handlebar Assembly Description QTY Transaxle and Blade Deck Assembly F030806A Blade Drive Spindle Assembly Detail Drawing Description F091506B

BC2402 specifications

The Billy Goat BC2402 is a robust, versatile brush cutter that has earned a reputation for its durability and performance among landscaping professionals and homeowners alike. Built to tackle various outdoor tasks, this machine is particularly effective in clearing dense vegetation, overgrown weeds, and tall grass. Its innovative features and technologies make it a reliable choice for both commercial and residential use.

One of the primary attractions of the Billy Goat BC2402 is its powerful engine. Equipped with a reliable 24 HP Vanguard engine, it delivers exceptional torque and efficiency. This robust engine allows the BC2402 to easily manage tough cutting jobs, making it ideal for challenging terrains. The heavy-duty design of the brush cutter ensures longevity and reliability, essential for any landscaping operation.

The BC2402 boasts a unique offset deck design that enhances maneuverability. This feature allows operators to cut close to trees, fences, and other obstacles, making it easier to achieve a clean finish in tight spaces. Coupled with a wide cutting path of 24 inches, it can efficiently cover larger areas in less time, maximizing productivity.

Another standout characteristic is the machine’s self-propelled feature, equipped with a hydrostatic drive system. This technology allows the operator to adjust the speed seamlessly, providing better control over the cutting process. The BC2402 can tackle varied terrain types, including hills and uneven ground, with ease, thanks to its superior traction and stability.

Safety is also a top priority with the Billy Goat BC2402. The machine is designed with operators in mind, featuring an easy-to-access control panel and ergonomic handles for comfort during prolonged use. Additionally, the robust construction minimizes the risk of accidents or breakdowns, ensuring that users can operate with confidence.

In terms of maintenance, the BC2402 is designed for simple upkeep, with easily accessible components that streamline the process. This user-friendly approach not only saves time but also helps to prolong the machine's life.

In summary, the Billy Goat BC2402 brush cutter is a powerful, efficient, and versatile tool, perfect for those needing a reliable solution to tackle dense vegetation. Its impressive engine, unique design, self-propelled capabilities, and user-focused safety features make it a standout choice in the landscaping equipment market. Whether for professional applications or personal use, the BC2402 delivers performance and durability, ensuring that every job is completed to the highest standard.
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