Billy Goat BC2402 owner manual Blade Drive Belt Removal and Replacement

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BC2402 Series Brush Cutter Owner’s Manual

BLADE DRIVE BELT REMOVAL AND REPLACEMENT

READ all safety instructions before servicing unit.

Numbers in parenthesis (N-N ) refer to figure and item numbers in Illustrated Parts List.

Tools required:

-1/2” socket, 3/8” drive

-ratchet, 3/8”

-drive extension, 3/8” drive

-universal joint, 3/8” drive

-pry bar or long screwdriver

-jack stands or similar device adequate to support weight of machine.

DISCONNECT spark plug wire before servicing unit.

1.Disconnect spark plug wire.

2.Lift and support rear of unit to allow access to underside.

UNIT IS HEAVY. Make sure support is adequate to support weight of machine.

3.Remove two screws (6-103) and washers (6-141) holding engine base door (6-7) and remove door.

4.Loosen, but do not remove, two nuts (6-116) holding idler mounting plate (6-26) to relieve tension on blade drive belt (8-29).

It may be necessary to pry idler pulley (8-9) away from its original position to release belt.

5.Using drive extension and universal joint, loosen, but do not remove, four screws (6-107) holding belt guides (6-149, 6-150) in place next to crankshaft drive pulley (8-9) at rear of machine.

If extension and universal joint are not available, remove stop bolt (6-110) and nuts (6-116, 6-

117)to allow idler arm to swing back and allow access to screws (6-107).

6.Pull transaxle drive belt (8-10) from groove on pulley (8-9).

7.Pull blade drive belt (8-29) from groove on pulley (8-9) and down past pulley.

8.Pull belt back through hole in top of engine base and remove it from machine.

It will take some force to walk the belt past the front portion of the pulley.

9.Install new blade drive belt (8-29) on groove in pulley (8-9). Push remaining length of belt back through engine base toward clutch/brake drive pulley.

10.Install transaxle drive belt (8-10) on groove in pulley (8-9).

11.Reach through from rear of machine and pull new belt through and install it in the groove on the clutch/brake drive pulley.

Part No 500264

20

F091506B

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Contents Billy Goat BC2402 Series Brush Cutter Contents About this ManualSerial Plate Data BC 2402 Series SpecificationsCommon Replacement Parts General Safety Instructions and Symbols F091506B Intended USE Sound DataVibration Data Instruction Labels Engine LabelsBrush Cutter Assembly Drawing Assembly Instructions Operation Operator Controls StartingF091506B Cutting Clearing a Clogged Cutting Deck Cutting Height AdjustmentShut Down Handling and Transporting StorageCleaning MaintenancePeriodic Maintenance Blade Removal and Sharpening Blade Drive Belt Tension Adjustment Blade Clutch Adjustment Blade Drive Belt Removal and Replacement Front Transaxle Drive Clutch Adjustment Decrease IncreaseTransaxle Drive Belt Removal and Replacement Wiring Diagrams Troubleshooting Problem Possible Cause Corrective ActionEngine Maintenance and Repair Warranty Claim ProcedureMaintenance Record Illustrated Parts List Engine and Engine Base AssemblyDescription Handlebar Assembly Description QTY Transaxle and Blade Deck Assembly F030806A Blade Drive Spindle Assembly Detail Drawing Description F091506B

BC2402 specifications

The Billy Goat BC2402 is a robust, versatile brush cutter that has earned a reputation for its durability and performance among landscaping professionals and homeowners alike. Built to tackle various outdoor tasks, this machine is particularly effective in clearing dense vegetation, overgrown weeds, and tall grass. Its innovative features and technologies make it a reliable choice for both commercial and residential use.

One of the primary attractions of the Billy Goat BC2402 is its powerful engine. Equipped with a reliable 24 HP Vanguard engine, it delivers exceptional torque and efficiency. This robust engine allows the BC2402 to easily manage tough cutting jobs, making it ideal for challenging terrains. The heavy-duty design of the brush cutter ensures longevity and reliability, essential for any landscaping operation.

The BC2402 boasts a unique offset deck design that enhances maneuverability. This feature allows operators to cut close to trees, fences, and other obstacles, making it easier to achieve a clean finish in tight spaces. Coupled with a wide cutting path of 24 inches, it can efficiently cover larger areas in less time, maximizing productivity.

Another standout characteristic is the machine’s self-propelled feature, equipped with a hydrostatic drive system. This technology allows the operator to adjust the speed seamlessly, providing better control over the cutting process. The BC2402 can tackle varied terrain types, including hills and uneven ground, with ease, thanks to its superior traction and stability.

Safety is also a top priority with the Billy Goat BC2402. The machine is designed with operators in mind, featuring an easy-to-access control panel and ergonomic handles for comfort during prolonged use. Additionally, the robust construction minimizes the risk of accidents or breakdowns, ensuring that users can operate with confidence.

In terms of maintenance, the BC2402 is designed for simple upkeep, with easily accessible components that streamline the process. This user-friendly approach not only saves time but also helps to prolong the machine's life.

In summary, the Billy Goat BC2402 brush cutter is a powerful, efficient, and versatile tool, perfect for those needing a reliable solution to tackle dense vegetation. Its impressive engine, unique design, self-propelled capabilities, and user-focused safety features make it a standout choice in the landscaping equipment market. Whether for professional applications or personal use, the BC2402 delivers performance and durability, ensuring that every job is completed to the highest standard.