Exmark 4500-689 manual Troubleshooting

Page 36
Troubleshooting

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running.

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

The throttle and choke are not in the

3.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

4.

Dirt in fuel filter.

4.

Replace the fuel filter.

 

5.

Dirt, water, or stale fuel is in the fuel

5.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

6.

Air cleaner is dirty.

6.

Clean or replace the air cleaner element.

 

7.

Electrical connections are corroded, loose

7.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

8.

Relay or switch is defective.

8.

Contact an Authorized Service Dealer.

 

9.

Faulty spark plug.

9.

Clean, adjust or replace spark plug.

 

10.

Spark plug wire is not connected.

10.

Check the spark plug wire connection.

 

11.

PTO is engaged.

11.

Disengage the PTO.

 

12.

Transmission is not in true neutral

12.

Ensure the shifter lever is in the neutral

 

 

position.

 

position.

 

13.

OPC levers are released.

13.

Depress OPC levers.

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

Engine overheats

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Cooling fins and air passages for the

3.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

 

 

 

 

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Contents METRO For Serial Nos 920,000 & HigherCALIFORNIA Proposition 65 Warning All Rights ReservedIntroduction Model No Serial NoContents Safety Safety Alert SymbolSafety ALERT! YOUR SAFETY IS INVOLVEDDANGER Avoid prolonged breathing of vaporsKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouthOperation Slope OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine areaMaintenance and Storage Do Not mow slopes when grass is wetMow across slopes, never up and down Do Not mow near drop-offs or near waterSafety and Instructional Decals 1-403143 98-5954 103-1623 103-1798103-2076 103-2244 103-2245117-2718 103-5626 48 inch Deck Units Only103-1967 Pistol Grip Units OnlySpecifications SpecificationsSafety Interlock System Model NumbersDimensions Curb WeightTorque Requirements Cutting DeckProduct Overview OperationControls Operation“Off-Run” Switch Choke ControlThrottle Control Drive LeversPre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the EngineDriving the Machine Drive Lever/Neutral Lock/Park Brake Latch OperationFor Pistol Grip Handles For ECS HandlesKeep feet and legs out from under the unit when loading and unloading If necessary, use assistance when loadingTransporting Changing GearsMaintenance Recommended Maintenance SchedulesMaintenance Periodic Maintenance Service Interval Before each use or dailyService Interval As required Check Engine Oil LevelCheck Safety Interlock System Service Air CleanerSERVICE DEALER Check for Loose HardwareService Interval After the first 5 hours Service Interval Every 40 hoursNote See chart for service intervals Change Engine OilService Interval Every 160 hours Service Interval Every 500 hoursCheck Spark Plugs Change Fuel FilterThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizeCopper-Based Anti-seize Dielectric GreaseAdjustments Adjusting the Cutting HeightAdjusting the Axle Position Adjusting the Number of Spacers below Caster Support Hub Adjusting the Cutting Height with Blade SpacersAdjustment Wheel Drive Belt Pulley ScrapersEngine to Mower Deck Belt Transmission BeltBlade Brake Adjustment Check belt tension after the first hour of operationBelt Guide Adjustment Brake and Wheel Drive Linkage AdjustmentShown with Blades Disengaged 48 inch Belt Guide Location Viewed from underneath the deckLeft Side Shown Shifter Lever Adjustment Shifter Detent Adjustment PTO Safety Switch AdjustmentHandle Height Adjustment Wheel Drive Spring Tension AdjustmentCleaning Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean all debris from engine and exhaust system areaClean Debris From Machine Clean Grass Build-Up Under DeckWaste Disposal Motor Oil DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced Schematics SchematicsExmark Commercial Turf Equipment 2 Year Limited WarrantyInstructions for Obtaining Warranty Service Owner’s ResponsibilitiesPage Service Record Service Done ByDate Description of Work DonePage This page may be copied for personal use SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS